An improved, safe, and scalable isolation
process for (substituted)
pyridine and quinoline N-oxides in quantitative yields
along with high purities using the m-CPBA–NH3(g) system is described. The safety was assessed by reaction
calorimetry and differential scanning calorimetry studies for possible
hazards during the conversion and isolation steps. Careful interpretation
of the data substantiated the safety and scalability. The process
flow is simplified to meet the industrial requirements of safety,
cost-effectiveness, and utility minimization. The reaction was safely
demonstrated at a 2.5 kg scale.