Self-assembly of block copolymers (BCPs) provides a unique
platform
for producing periodic and orderly structured soft materials of nanometer
scale. The kinetics of the assembly process defines the accessible
range of morphologies and allows for the formation of asymmetric hierarchies.
Here, self-assembly of ultrahigh-molecular-weight BCPs with relatively
slow molecular chain dynamics is used to fabricate a metastable asymmetric
structure. More specifically, a kinetically trapped solvent vapor
annealing process is applied to poly(styrene-block-2-vinylpyridine) thin films, wherein the concentration ratio of
trichloroethylene to tetrahydrofuran of the mixed solvent vapor gradually
increases throughout the annealing process, pushing the system away
from equilibrium. Under such a dynamic process, poly(styrene-block-2-vinylpyridine) micelles rearrange into vertical
protuberances that mimic moth-eye structures enhancing the light transmission.
Sequential infiltration synthesis is used to convert the poly-2-vinylpyridine
domain into alumina in order to verify the formation mechanism of
the asymmetric protuberances. It is determined that vertically packed
and merged micelles are only formed under a gradually built solvent
vapor environment.