Different manufacturing approaches have been used in the production of recombinant adeno-associated virus (rAAV). We sought to characterize differences in rAAV vectors when produced by the two leading manufacturing platforms; live baculovirus infection of Sf9 insect cells and transiently-transfected human HEK293 cells. We used multiple analytical approaches, including proteomic profiling by mass spectrometry, isoelectric focusing, cryo-EM, denaturation assays, next-generation sequencing of packaged genomes, human cytokine profiling in response to vector transduction, and comparative functional transduction assessments in vivo and in vitro. Our data support the following findings: 1) rAAV capsids have post-translational modifications (PTMs); 2) vector lot modifications included glycosylation, acetylation, phosphorylation, methylation and deamidation; 3) capsid PTMs differ when produced in either platform; 4) impurities were different in vectors when produced in either platform; 5) impurities can also have their own PTMs, including N-linked glycans; 6) capsid PTMs and impurities were seen across all rAAV serotypes, manufacturers, and purification types; 7) there was no difference in the packaged rAAV genome sequence in either platform; 8) baculovirus-Sf9 vector lots have insect and baculoviral impurities and can have poorer packaging percentages than human-produced vector; 9) rAAV capsids have no significant structural differences when produced in either platform; 10) when given at the same vector genome dose, human-produced rAAVs can be more potent than baculovirus-Sf9 vectors in vitro and in vivo (P<0.05-0.0001); and lastly, 11) regardless of the manufacturing platform, functional rAAV transduction is sexually dimorphic in the liver when administered IV, but not in skeletal muscle when administered IM. Our results demonstrate that baculovirus-Sf9 and human manufacturing platforms can produce vector lots exhibiting chemical and functional differences. These findings were reproducible across numerous rAAV vendors, including commercial manufacturers, academic core facilities, and individual laboratories. These differences may have implications for receptor binding, trafficking, expression kinetics, stability, and immunogenicity.