Bio‐marine shell powder‐filled jute fabric/epoxy composites: Chemical, combustion, and mechanical properties

Abstract

Natural fiber/resin composites exhibit poor fiber–matrix compatibility and easy combustion. In this study, jute‐fiber‐reinforced epoxy resin was used to prepare composite materials by adding marine shell powder, which is a natural non‐combustible inorganic filler that originates from a variety of sources. The morphology, composition, thermal stability, combustion performance, and mechanical properties of the prepared composites were tested using several characterization methods. The results show that the marine shell powder was evenly distributed in the epoxy resin and did not affect the adhesion between the epoxy resin and the jute fiber. When 20% marine shell powder (SMJF20) was added to the jute‐fiber‐reinforced epoxy resin composite, the pyrolytic residual content was 21.88% (60.2% higher than that without), and the maximum heat release rate was 350.75 kW/m2 (22.8% lower than that without). The total heat release and total smoke release of SMJF20 were also 13.9% and 30% lower than that of MJF, respectively. The addition of marine shell powder did not significantly affect the tensile strength, whereas the tensile modulus of SMJF20 increased by approximately 13.9%, the fracture strain decreased by approximately 13.4%, and the bending strength and modulus decreased by approximately 12.9% and 13.0%, respectively. Marine shell powder is an ideal biomass filler for jute‐fiber‐reinforced epoxy resins.Highlights Jute‐fiber‐epoxy composites fortified with non‐combustible marine shell powder. Effective filler distribution without compromising epoxy‐jute fiber adhesion. 20% marine shell powder significantly reduces heat release and smoke release. Tensile strength unaffected; tensile modulus and residual content increased. Marine shell powder proves ideal for enhancing epoxy resin with jute fibers.