Beading Mechanism and Performance of Porous Steel Slag Microbead Abrasive

Abstract

The use of the gas-quenching process for preparing porous bead slag abrasive was investigated in this paper. An X-ray diffractometer, field emission scanning electron microscope, mercury intrusion porosimetry, and stereo microscope were used to analyze the microbead forming mechanism, pore structure, acid–alkali resistance, and polishing properties of porous steel slag microbead abrasives. Results show that the porous steel slag abrasives present a mono-disperse spherical shape with a hard shell and the porosity is 42.36%. The thermodynamic fractal model indicates that the fractal dimension of the abrasive is 2.226, which shows its simple pore structure. The sample has better chemical stability in the polishing fluid than in water, acid, and alkali solution. Therefore, aluminum and copper alloys are used as substrates for polishing tests. The results indicate that the abrasives could effectively improve the quality of the workpiece surface and the polishing efficiency for aluminum alloy was higher than that for copper alloy.