In this work, we report the exciting discovery of inexpensive
and
durable catalysts for the selective oxidation of 5-hydroxymethylfurfural
(HMF) to 2,5-furanedicarboxylic acid (FDCA) under base-free conditions.
A nickel-iron layered double hydroxide (NiFe-LDH) precursor was first
prepared then subjected to hydrothermal sulfidation with thioacetamide
at 120 °C or thermal phosphidation with sodium hypophosphite
at 400 °C to produce NiFeS and NiFeP-400 catalysts, respectively.
X-ray diffraction (XRD) and high-resolution transmission electron
microscopy (HRTEM) showed these catalysts to contain FeNi2S4 and FeNi2P, respectively, as the dominant
phases. The catalytic activity of each catalyst was optimized by studying
the effect of the solvent, reaction temperature, oxidant, and reaction
time on HMF conversions and product distributions. Under optimized
conditions (acetonitrile solvent, 120 °C, tert-butanol peroxide as an oxidant, 12 h, respectively), the NiFeS catalyst
afforded 100% HMF conversion with an 83.2% FDCA selectivity with the
performance of the NiFeP-400 catalyst being almost identical (HMF
conversion of 100%; FDCA selectivity of 82.7%). Both catalysts showed
excellent stability over five cycles of catalyst tests with the catalysts
able to be easily collected after use with a magnet. Based on the
experimental findings, the similar reaction mechanisms used are to
be proposed for HMF oxidation to FDCA over the two catalysts. Results
show that metal sulfide-based and metal phosphide-based catalysts
are promising alternatives to traditional noble metal-based catalyst
for the valorization of bio-derived HMF.