Automatic Data Collection Systems: Observed Benefits and Problems

Abstract

The current goal of many US firms is to become the highest quality and lowest cost leaders in their markets. Achieving this goal requires major changes in how products and services are produced. Many systems have been developed to assist firms in accomplishing this goal; they include such diverse areas as Just‐in‐Time manufacturing (JIT), Material Resource Planning II (MRP II), Automatic Storage and Retrieval Systems (ASRS), Electronic Data Interchange (EDI), CAD/CAM, Computer Integrated Manufacturing (CIM), and Flexible Manufacturing Systems (FMS). One key element in the success of these systems is that accurate data concerning plant operations must be immediately available to those who need it. More and more frequently, this requirement is being addressed through the use of automatic data collection systems (ADC). Seeks to provide insights into the application of ADC systems in US industries. Considers the type of data collection system installed, the implementation and operational problems encountered, and the degree of success enjoyed by the firm using ADC. Data were gathered via a survey instrument administered to the membership of a national organization, the Institute of Certified Professional Managers (ICPM).

Detailed cost modelling: a case study in warehouse logistics

“…In addition, ADC enables large‐scale information collection without human errors. The benefits of ADC include improved data accuracy, more rapid availability, better managerial decisions, improved job performance and improved response rate to changes in production schedules (Christoph et al , 1991). Rossetti and Clark (2003) offered an example of how to utilise automatically collected time data to aid scheduling and capacity planning by collecting time stamps from machine centre arrival and departure events.…”

A real‐time workflow tracking system for a manufacturing environment

“…This was supported by Lavery (1990) who focused on techniques or tools used for ADC. Christoph et al (1992) reviewed many studies and concluded that an ADC generally improves operations and operation control, and particularly identified increases in productivity and a reduction in scrap and waste. His survey data provided several insights into the use of an ADC system and highlighted the potential benefits such as improved data accuracy and speed, improved management decisions and faster changes in product scheduling.…”