A process for preparing emulsions of alkyl ketene dimer
(AKD) nanoparticles
via
a nanoemulsion template (emulsion/evaporation)
method
has been developed. The effects of types and contents of stabilizing
agents,
i.e.
, anionic (sodium dodecyl sulfate, SDS),
cationic (cetyltrimethylammonium bromide, CTAB), amphoteric (phosphatidylcholine,
PC), and polymeric (poly(vinyl alcohol), PVA), on the colloidal stability
and hydrodynamic size of the AKD nanoparticles are investigated. The
use of 0.1 wt % anionic SDS as a stabilizer generates nanoparticles
with high stability and the smallest average size of 148 ± 5
nm. The environmentally friendly water-based emulsion prepared without
halogenated compounds and harsh organic solvents is then applied to
enhance the hydrophobicity of teakwood products by a simple dipping
process. The properties and structures of the resulting treated woods
are examined by attenuated total reflectance Fourier transform infrared
(ATR-FTIR) spectroscopy, scanning electron microscopy (SEM), and water
contact angle (WCA) measurements. The treated woods show superhydrophobicity
with a WCA value of 150 ± 2°, as the emulsion generates
a hydrophobic layer covering the wood surfaces due to the β-ketoester
bond formation and the arrangement of AKD hydrophobic tails. The nanosized
nanoparticles can penetrate the dense structure of the teakwood and
form similar bonding for up to a 0.8 mm depth, generating a protective
water-repellent layer in the wood structure. The emulsion has high
potential for use in the commercial production of value-added teakwood
products, with excellent water-resistant properties and high dimensional
instability, without altering their physical appearances.