Assessment of the Harmonics Influence on the Power Consumption of an Electric Submersible Pump Installation

Lyakhomskii, Aleksandr; Петроченков, А. Б.; Ромодин, А. В.; Perfil’eva, Evgenia; Mishurinskikh, Sergey; Kokorev, Andrei; Kokorev, Aleksandr; Zuev, S. Yu.

doi:10.3390/en15072409

Cited by 6 publications

(4 citation statements)

References 26 publications

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“…The total electrical power consumed by an electric submersible pump installation (ESPI) is determined by the net power consumed by the motor and the sum of power losses in all other elements of the ESPI, in kW [35]:…”

Section: Calculation Of the Power Consumption Of An Electrical Submer...mentioning

confidence: 99%

Development of a Method for Improving the Energy Efficiency of Oil Production with an Electrical Submersible Pump

et al. 2023

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Most of the operating oil fields are in the late stages of development, in which special attention is paid to the oil production energy efficiency. In accordance with the trend toward the digitalization of technical processes, intelligent control stations for production wells are currently being developed, one of the main tasks of which is to maintain the equipment operation in an optimal mode. This work aims to develop a methodology for selecting an energy-efficient well operation mode by choosing the methods for controlling an electrical submersible pump. To solve this problem, a mathematical apparatus for calculating power consumption is presented, which considers the well pressure curve, while taking into account its degradation when pumping reservoir fluids, the fluids’ properties, the supply of demulsifier, and the equipment’s operating parameters. Based on the simulation results, it is revealed that the optimal method for controlling electrical submersible pump installations is a combination of frequency control and choke control. The reduction in specific power consumption with the combined control relative to the use of separate control types is up to 7.30%, and in the case of additional use of a demulsifier, it is up to 12.01%. The developed algorithms can be implemented based on programmable logic controllers of intelligent control stations.

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Section: Calculation Of the Power Consumption Of An Electrical Submer...mentioning

confidence: 99%

Development of a Method for Improving the Energy Efficiency of Oil Production with an Electrical Submersible Pump

et al. 2023

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“…The scheme of interaction of the ESPI ETC elements, used to the optimization, is shown in Figure 1 [26].…”

Section: Elements' Interaction Schemementioning

confidence: 99%

“…The calculation of the electric mode parameters is carried out in accordance with the methodology presented in papers [26][27][28].…”

Section: Elements' Interaction Schemementioning

confidence: 99%

Improving the Energy Efficiency of An Electric Submersible Pump Installation Using an Integrated Logistics Support Approach

Petrochenkov,

Lyakhomskii,

Romodin

et al. 2023

Sustainability

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Electricity consumption during oil production is a significant cost for industry enterprises. One of state policy’s most important tasks in extracting minerals is increasing energy efficiency and the intellectualization of control and management systems. The solution to these tasks can be achieved through competent planning of the technological process and the organization of information support at all stages. The paper presents the development of a method for power consumption, the optimization of an electric submersible pump installation. The technological restrictions are also identified. The developed methodology was tested; according to the results of the calculations, it was found that the reduction in specific power consumption can reach 12.68%. An assessment of the economic feasibility of the changing parameters of the electrical equipment has been carried out. Within the framework of the integrated logistic support approach, a program was developed for the selection of rational parameters of equipment in order to increase the energy efficiency of the installation of electric submersible pumps. The research results can be applied to oil-extracting industry enterprises in the framework of energy efficiency improvement programs.

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“…Consequently, the submersible electric pump, with its advantages of large displacement, high head, and easy installation, has become an attractive alternative. The high nickel austenitic cast iron used in electric submersible pump blade guide wheels is a crucial component in maintaining production increase [1,2]. This material offers notable wear resistance, corrosion resistance, and machinability, making it a popular choice for such applications.…”

Section: Introductionmentioning

confidence: 99%

Research on the Process of Laser Cladding Ni60 Coating on High-Nickel Cast Iron Surfaces

Chen,

Feng,

Chen

et al. 2024

Processes

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In order to achieve high-performance coatings on the surface of electric submersible pump impellers, it is crucial to optimize the laser cladding process parameters. Using Ansys 2021 R1 commercial software, a numerical simulation of laser cladding Ni60 powder on high nickel cast iron was conducted. The simulation utilized a 3D Gaussian heat source, parametric language, and life–death unit technology to replicate the characteristics of synchronous powder delivery laser cladding. The study focused on analyzing the temperature field cloud map and molten pool size under different laser power and scanning speeds, narrowing down the process parameter window, selecting optimized laser power and scanning speed, and assessing the changes in surface morphology, melting height and width, dilution rate, microhardness, and microstructure of the laser cladding coating. Results indicate that the coating width and thickness increase with higher laser power and lower scanning speeds. The microstructure consists primarily of dendritic, block, short rod, and long strip formations, and exhibits a tightly distributed and uniform grain structure. Furthermore, the microhardness of the coating shows a negative correlation with laser power and scanning speed. The optimal process parameters were determined to be a laser power of 1100 W and a scanning speed of 6 mm/s. A comparison with the simulation confirmed the effectiveness of the simulation in effectively guiding actual production.

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Assessment of the Harmonics Influence on the Power Consumption of an Electric Submersible Pump Installation

Cited by 6 publications

References 26 publications

Development of a Method for Improving the Energy Efficiency of Oil Production with an Electrical Submersible Pump

Development of a Method for Improving the Energy Efficiency of Oil Production with an Electrical Submersible Pump

Improving the Energy Efficiency of An Electric Submersible Pump Installation Using an Integrated Logistics Support Approach

Research on the Process of Laser Cladding Ni60 Coating on High-Nickel Cast Iron Surfaces

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