Assessing the results of ultrasonic testing of additive manufactured parts with alternative methods

Алешин, Н. П.; Grigor’ev, M. V.; Murashov, V. V.; Krasnov, I. S.; Krupnina, O. A.; Smorodinskii, Ya. G.

doi:10.1134/s1061830916120032

Cited by 11 publications

(4 citation statements)

References 4 publications

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“…A testing standard should be developed for this, but there is yet to be one available. Previous work has been done in developing part evaluation techniques, including ultrasonic testing [115] and various methods for tracking crack growth in the parts after processing [5,6].…”

Section: Final Parts Testing and Evaluationmentioning

confidence: 99%

Overhanging Features and the SLM/DMLS Residual Stresses Problem: Review and Future Research Need

Patterson¹,

Messimer²,

Farrington³

2017

Preprint

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A useful and increasingly common additive manufacturing (AM) process is the selective laser melting (SLM) or direct metal laser sintering (DMLS) process. SLM/DMLS can produce fulldensity metal parts from difficult materials, but it tends to suffer from severe residual stresses introduced during processing. This limits the usefulness and applicability of the process, particularly in the fabrication of parts with delicate overhanging and protruding features. The purpose of this study was to examine the current insight and progress made toward understanding and eliminating the problem in overhanging and protruding structures. To accomplish this, a survey of literature was undertaken, focusing on process modeling (general, heat transfer, stress and distortion, and material models), direct process control (input and environmental control, hardware-in-the-loop monitoring, parameter optimization, and post-processing), experiment development (methods for evaluation, optical and mechanical process monitoring, imaging, and design-of-experiments), support structure optimization, and overhang feature design; approximately 140 published works were examined. The major findings of this study were that a small minority of the literature on SLM/DMLS deals explicitly with the overhanging stress problem, but some fundamental work has been done on the problem. Implications, needs, and potential future research directions are discussed in-depth in light of the present review.

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Section: Final Parts Testing and Evaluationmentioning

confidence: 99%

Overhanging Features and the SLM/DMLS Residual Stresses Problem: Review and Future Research Need

Patterson¹,

Messimer²,

Farrington³

2017

Preprint

View full text Add to dashboard Cite

show abstract

“…e radar method is based on the frequency of a returned signal as an indication of range. e radar signal is slightly weak, the detection depth is limited, and it is difficult to quantitatively analyze the degree of damage [9]. e ultrasonic method is widely used, but ultrasonic transducers are required to ensure the accuracy of detection.…”

Section: Introductionmentioning

confidence: 99%

Study of a Space-Time Monitoring of High-Speed Railway Underline Structure Using Distributed Optical Vibration Sensing Technology

Diouf

Che

Feng

2019

Shock and Vibration

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The phenomenon of vibration is quite frequent in various engineering works. Vibration analysis and monitoring occupy a significant place in scientific measurements and engineering applications. The quality of the underline structure actively influences the response of high-speed railway track plate and trackside. Due to years of service and under the action of train loads, bond failure between supporting track plate and cement asphalt mortar layer will imminently occur. And this will significantly influence the vertical dynamic response of a track slab and severely affect the safe operation of the entire railway system which can subsequently lead to a risk of derailment. Firstly, the purpose of the present study is to develop a practical 2D dynamic interaction model of vehicle-track subgrade based on a two-step simulation capable of analyzing the dynamic response of a track slab under different fault distribution in the CA mortar layer by using the commercial software Abaqus. Secondly, the distributed optical vibration sensing (DOVS) technology is discussed and applied on a section of high-speed railway near the Hongqiao station which has been in operation after a long period of degradation for real-time vibration monitoring. Overall, the numerical simulation results show that, in the elastic field, the track plate defects have a significant amplification effect on the vibration, and the magnification can be more than 2 to 3 times. The vibration monitoring results reveal two elements of the fault effects on the track slab dynamic response: the amplification of the dynamic response when the train is arriving and leaving the monitoring section and also causing extreme resonance when the train is passing increasing the vibration signal largely.

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“…A testing standard should be developed for this, but there is yet to be one available. Previous work has been done in developing part evaluation techniques, including ultrasonic testing [118] and various methods for tracking crack growth in the parts after processing [5,6].…”

Section: Experiments Developmentmentioning

confidence: 99%

Overhanging Features and the SLM/DMLS Residual Stresses Problem: Review and Future Research Need

2017

View full text Add to dashboard Cite

Abstract:A useful and increasingly common additive manufacturing (AM) process is the selective laser melting (SLM) or direct metal laser sintering (DMLS) process. SLM/DMLS can produce full-density metal parts from difficult materials, but it tends to suffer from severe residual stresses introduced during processing. This limits the usefulness and applicability of the process, particularly in the fabrication of parts with delicate overhanging and protruding features. The purpose of this study was to examine the current insight and progress made toward understanding and eliminating the problem in overhanging and protruding structures. To accomplish this, a survey of the literature was undertaken, focusing on process modeling (general, heat transfer, stress and distortion and material models), direct process control (input and environmental control, hardware-in-the-loop monitoring, parameter optimization and post-processing), experiment development (methods for evaluation, optical and mechanical process monitoring, imaging and design-of-experiments), support structure optimization and overhang feature design; approximately 143 published works were examined. The major findings of this study were that a small minority of the literature on SLM/DMLS deals explicitly with the overhanging stress problem, but some fundamental work has been done on the problem. Implications, needs and potential future research directions are discussed in-depth in light of the present review.

show abstract

Assessing the results of ultrasonic testing of additive manufactured parts with alternative methods

Cited by 11 publications

References 4 publications

Overhanging Features and the SLM/DMLS Residual Stresses Problem: Review and Future Research Need

Overhanging Features and the SLM/DMLS Residual Stresses Problem: Review and Future Research Need

Study of a Space-Time Monitoring of High-Speed Railway Underline Structure Using Distributed Optical Vibration Sensing Technology

Overhanging Features and the SLM/DMLS Residual Stresses Problem: Review and Future Research Need

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