Assessing the efficiency of measures to enhance electric power quality in variable-frequency drive for scraper conveyors

Abstract

The intensive implementation of variable-frequency drive machines and installations in underground mining processes necessitates addressing several issues, with a primary focus on ensuring the quality of electric power. Elevating the energy resource of mining machines and enhancing the energy efficiency of mining operations requires maintaining the rated indicators of electric power quality in mine power distribution systems. Achieving this involves assessing the level and composition of higher harmonic components in voltage and current within power circuits equipped with variable-frequency drives (VFD). Key objectives encompass the development of a simulation model based on the equivalent diagram of the power distribution system substitution with a scraper conveyor VFD to scrutinize the spectral composition of higher harmonic components in the power circuits of the mine power distribution system (MPDS). Additionally, the study involves analyzing the impact of harmonic filters (HFs), reactors, and sine filters on the quality of electric power in the VFD system of a scraper conveyor. Further analysis extends to the spectral composition of higher harmonic components in circuits related to insulation leakage and metering circuits of the residual-current device. Practical recommendations for improving electric power quality in the VFD system of a scraper conveyor are then developed based on the research findings. The established model of a variable-frequency drive system for scraper conveyors facilitates the assessment of the effectiveness of electric power quality improvement measures. The harmonic composition of voltage and current in the mine power distribution system is determined under maximum distortion conditions and in the presence of HFs, reactors, and sine filters. Research methods are chosen to unveil the spectral composition of voltage and current in symmetrical and single-phase modes of insulation leakage, as well as in metering circuits of residual-current devices (RCDs). It is noted that the harmonic composition of leakage voltage and current is primarily influenced by the parameters of the output voltage modulated by the autonomous frequency converter inverter. Considering the high level of harmonic components in voltage and current, adjustments to RCD settings, capacitive current compensator, and the protective shunting unit are recommended for electrical safety. The study emphasizes the importance of scientifically substantiating the rated indicators of higher harmonic components for leakage circuits and further exploring the physiological effects of higher current harmonics on the human body. The feasibility of installing a harmonic filter (HF) directly on the low-voltage supply section of a scraper conveyor should be technically justified. Interestingly, the presence of HFs, reactors, and sine filters does not significantly impact the harmonic composition or the magnitudes of coefficients of the harmonic components in the phase voltage of the system concerning ground and leakage currents through insulation. However, higher harmonic components induced in leakage current circuits may pose a potential hazard, leading to a violation of magnetic compatibility and posing risks in case of contact with live parts of electrical equipment.