Parameter deviations, random or systematic, produce incoherently phased-locked arrays with unevenly distributed phase difference and intensity. A tolerance threshold allowing incoherent, stationary collective eigenmodes is derived. Far-field light diffusion from variable phasing is evaluated Phase-locked VCSEL arrays are of interest for many applications ranging from high power generation to optical beam steering. While considerable attention has so far been devoted in analyzing collective array modes, including evanescently coupled semiconductor lasers[1], [2], actively coupled VCSELs[3], [4], wave coupled "anti-guided" arrays[5], [6] and external feedback coupled cavities[7], the effect of random (or systematic) parameter deviations from their assumed nominal values has attracted less attention.Yet, it is the robustness of the phase locking against cavity parameter deviations from their nominal values that determines scalability to large size arrays. Such variations are caused by inevitable manufacturing tolerances, or developing temperature gradients. They oppose coherence, and their disruptive effects accumulate with increasing number of cavities, becoming the main factor limiting the maximum size of phase-locked arrays.This study shows that the dominant effect of cavity parameter deviations from a nominal value occurs through the related variations in the cavity eigenfrequencies. The central result is that nonlinear frequency pulling among neighbor cavities, induced by cross-cavity modulation of the complex gain, can compensate for the "cold cavity" frequency detuning among sites. Spontaneous phase-locking generates "incoherent" array eigenmodes where the phase difference among neighbors stays fixed in time, but exhibits random deviations S4ij over array sites from a nominal uniform value ±. Such deviations are echoed in the cavity intensity and carrier density. With increasing rms parameter deviations the random phase excursions become of order unity yielding a stationary in time randomly phased near field. Phase locking is destroyed when a tolerance threshold in the rms deviations is exceeded. This threshold increases with coupling strength and decreases with array size.This study emphasizes the importance of active cavity coupling caused by carrier depletion through intra-cavity and cross-cavity "hole burning". Without nonlinear gain modulation and the resulting frequency pulling effects the array tolerance to frequency deviations would be severely limited to the natural linewidth.While the present analysis is based on VCSELs the results offer implications for coupled laser arrays in general; the details of a particular lasing interaction mechanism affect mainly the sensitivity of the frequency pulling to the cavity coupling strength. PI Fig. 1 Distribution of cavity power Ppj over array sites 0.5 0 -0.5 Fig. 2 Phase deviations 5cbij around the nominal b = 0 phasing An earlier derived[3], [4] weakly (evanescently) coupledcavity rate equation model is used for the dynamic lattice evolution. Our efforts are...