Archives of Foundry Engineering

Abstract

The study presented in this paper concerned the possibility to apply a heat treatment process to ductile cast-iron thin-walled castings in order to remove excessive quantities of pearlite and eutectic cementite precipitates and thus meet the customer's requirements. After determining the rates of heating a casting up to and cooling down from 900°C feasible in the used production heat treatment furnace (v h = 300°C/h and v c = 200°C/h, respectively), dilatometric tests were carried out to evaluate temperatures T gr , TAc 1 start , TAc 1 end , TAr 1 start , and TAr 1 end . The newly acquired knowledge was the base on which conditions for a single-step ferritizing heat treatment securing disintegration of pearlite were developed as well as those of a two-step ferritization process guaranteeing complete disintegration of cementite and arriving at the required ferrite and pearlite content. A purely ferritic matrix and hardness of 119 HB was secured by the treatment scheme: 920°C for 2 hours / v c = 60°C/h / 720°C for 4 hours. A matrix containing 20-45% of pearlite and hardness of 180-182 HB was obtained by applying: 920°C for 2 hours or 4 hours / v c = 200°C/h to 650°C / ambient air.