Abstract:To disclose the impact of SF6 gaseous medium on Ag/Ti3SiC2 contact materials, arc discharges on the Ag/Ti3SiC2 cathodes were performed 100 times in SF6 gas at 10 kV. After 1, 50, and 100 times of arc discharges, the morphologies of arc‐eroded surfaces were characterized. The changes in breakdown strength with the number of tests were recorded. After 100 times of arc erosion, the composition of the surface was characterized, and the morphologies and compositions of the cross section were measured. In the proces… Show more
“…Compared to traditional Cd-containing and Cd-free reinforcing phases used in electrical contacts, the MAX phase is distinguished by its unique layered structure and the inherent instability of its A atomic layer. Furthermore, at high temperatures, the MAX phase undergoes a "decompositionoxidation" process, which manifests in distinct features such as self-healing, diminished arc energy, and a delay in arc destruction [26,31]. These attributes give it unparalleled advantages in its application to Ag-based electrical contacts.…”
Al-containing MAX phase ceramic has demonstrated great potential in the field of high-performance low-voltage electrical contact material. Elucidating the anti-arc erosion mechanism of the MAX phase is crucial for further improving performance, but it is not well-understood. In this study, Ag/Ti 3 AlC 2 electrical contact material was synthesized by powder metallurgy and examined by nanoindentation techniques such as constant loading rate indentation, creep testing, and continuous stiffness measurements. Our results indicated a gradual degradation in the nano-mechanical properties of the Ti 3 AlC 2 reinforcing phase with increasing arc erosion times, although the rate of this degradation appeared to decelerate over arc erosion times. Specifically, continuous stiffness measurements highlighted the uneven mechanical properties within Ti 3 AlC 2 , attributing this heterogeneity to the phase's decomposition. During the early (1-100 times) and intermediate (100-1000 times) stages of arc erosion, the decline in the nano-mechanical properties of Ti 3 AlC 2 was primarily ascribed to the decomposition of Ti 3 AlC 2 and limited surface oxidation. During the later stage of arc erosion (1000-6200 times), the inner region of Ti 3 AlC 2 also sustained arc damage, but a thick oxide layer formed on its surface, enhancing the mechanical properties and overall arc erosion resistance of the Ag/Ti 3 AlC 2 .
“…Compared to traditional Cd-containing and Cd-free reinforcing phases used in electrical contacts, the MAX phase is distinguished by its unique layered structure and the inherent instability of its A atomic layer. Furthermore, at high temperatures, the MAX phase undergoes a "decompositionoxidation" process, which manifests in distinct features such as self-healing, diminished arc energy, and a delay in arc destruction [26,31]. These attributes give it unparalleled advantages in its application to Ag-based electrical contacts.…”
Al-containing MAX phase ceramic has demonstrated great potential in the field of high-performance low-voltage electrical contact material. Elucidating the anti-arc erosion mechanism of the MAX phase is crucial for further improving performance, but it is not well-understood. In this study, Ag/Ti 3 AlC 2 electrical contact material was synthesized by powder metallurgy and examined by nanoindentation techniques such as constant loading rate indentation, creep testing, and continuous stiffness measurements. Our results indicated a gradual degradation in the nano-mechanical properties of the Ti 3 AlC 2 reinforcing phase with increasing arc erosion times, although the rate of this degradation appeared to decelerate over arc erosion times. Specifically, continuous stiffness measurements highlighted the uneven mechanical properties within Ti 3 AlC 2 , attributing this heterogeneity to the phase's decomposition. During the early (1-100 times) and intermediate (100-1000 times) stages of arc erosion, the decline in the nano-mechanical properties of Ti 3 AlC 2 was primarily ascribed to the decomposition of Ti 3 AlC 2 and limited surface oxidation. During the later stage of arc erosion (1000-6200 times), the inner region of Ti 3 AlC 2 also sustained arc damage, but a thick oxide layer formed on its surface, enhancing the mechanical properties and overall arc erosion resistance of the Ag/Ti 3 AlC 2 .
“…An example of such materials is silver base materials, widely used in low-voltage devices [5]. Pure silver has relatively high thermal and electrical conductivity but has poor erosion resistance, welding, and mechanical properties [6]. Hence, different materials are added to pure silver to improve it by forming alloys or composite materials [1].…”
Due to many factors, the electrical explosion spraying process is not stable, which directly causes unstable coating quality and structure. Electron beam treatment may be used to improve the surface and modified structure of coatings sprayed by electrical explosions. In this study, a new TiB2–Ag metal matrix composite coating was deposited by electrical explosion spraying and modified by electron beam treatment. The prepared coatings were characterized by surface macro- and microanalysis, XDR, cross-section SEM, and TEM. The composition of the spray-coating phase differs from sample to sample. The electron beam treatment normalized the phase composition. Ag TiB2 B2O became the main phase in the modified coating. Increasing the pulse energy density and duration leads to a reduction in the low-melting Ag phase and the formation of copper contact phases due to heating and melting of the copper substrate by excess electron beam energy. The coating structure consists of a silver matrix and TiB2 inclusions. The electron beam treatment did not affect the structure; however, the microstructure of the coating transformed into a cellular crystallization structure. The silver matrix nanostructure was transformed into a nanocrystalline structure with an average crystal size ranging from tens to hundreds of nanometers.
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