Abstract:The parallel system is a kind of scientific research method based on an artificial system and computational experiments, which can not only reflect the dynamic process of the real system but also optimize its control process in real time. Given the rapid development of wind energy technology, how to shorten the development and deployment cycle and decrease the programming difficulties of wind energy conversion system (WECS) are major issues for improving the utilization of this form of energy. In this paper, t… Show more
“…The stress distribution in the wound roll is calibrated to avoid defects, such as telescoping at low pressure or blocking at high pressure, by winding under a chosen tension. [ 37–39 ] The resulting stresses in the roll are not uniform, as the first layer against the core is subjected to the highest pressure, which decreases down to zero in the last layer. Winding models aim at estimating the contact pressure on any web layer in the roll.…”
Section: Introductionmentioning
confidence: 99%
“…These models assume the stress only depends on web properties and on the radial location of the layer in the roll, not on the axial or circumferential position. The material behaviors included in the winding models have increased in complexity from the first isotropic linear elastic models, [ 42–45 ] to the introduction of a pressure‐dependent radial modulus, [ 37,39,46,47 ] to isotropic [ 48 ] and anisotropic [ 38,49 ] linear viscoelastic, to orthotropic viscoelastic with nonlinear radial modulus. [ 40,41,50 ] Viscoelastic winding models consider the coupling between the creep of the web material and the contact pressure in the wound web.…”
Roll-to-Roll manufacturing aims at scaling ultraviolet-and thermally cured nanoimprint lithography (UV-NIL, T-NIL) to commercial production speeds and volumes. Winding is the only convenient way of storing large quantities of nanoimprinted webs as they await unwinding in sequential R2R processes with distinct transport speeds. At production speeds, the imprinted resin is still chemically evolving when the imprinted web enters the winder, through a phenomenon called dark curing. The viscoelastic resin at various curing stages deforms under the contact pressure due to winding. This study is concerned with the impact of the contact pressure on the imprinted peak heights and potentially the functionality of the nanoimprinted surface. We develop a multiscale numerical model of the winding of the imprinted web. First the evolving properties of the resin through time are characterized, combining the effect of dark curing and viscoelasticity on the time-dependent properties. Second, a finite element model of the imprinted web uses the resin mechanical properties to determine the effective properties of the imprinted web. Finally, the winding model determines the pressure and resulting strain of the imprints in the wound roll. The surface creep is quantified. This prediction will establish how and how long the imprinted materials should be wound.
“…The stress distribution in the wound roll is calibrated to avoid defects, such as telescoping at low pressure or blocking at high pressure, by winding under a chosen tension. [ 37–39 ] The resulting stresses in the roll are not uniform, as the first layer against the core is subjected to the highest pressure, which decreases down to zero in the last layer. Winding models aim at estimating the contact pressure on any web layer in the roll.…”
Section: Introductionmentioning
confidence: 99%
“…These models assume the stress only depends on web properties and on the radial location of the layer in the roll, not on the axial or circumferential position. The material behaviors included in the winding models have increased in complexity from the first isotropic linear elastic models, [ 42–45 ] to the introduction of a pressure‐dependent radial modulus, [ 37,39,46,47 ] to isotropic [ 48 ] and anisotropic [ 38,49 ] linear viscoelastic, to orthotropic viscoelastic with nonlinear radial modulus. [ 40,41,50 ] Viscoelastic winding models consider the coupling between the creep of the web material and the contact pressure in the wound web.…”
Roll-to-Roll manufacturing aims at scaling ultraviolet-and thermally cured nanoimprint lithography (UV-NIL, T-NIL) to commercial production speeds and volumes. Winding is the only convenient way of storing large quantities of nanoimprinted webs as they await unwinding in sequential R2R processes with distinct transport speeds. At production speeds, the imprinted resin is still chemically evolving when the imprinted web enters the winder, through a phenomenon called dark curing. The viscoelastic resin at various curing stages deforms under the contact pressure due to winding. This study is concerned with the impact of the contact pressure on the imprinted peak heights and potentially the functionality of the nanoimprinted surface. We develop a multiscale numerical model of the winding of the imprinted web. First the evolving properties of the resin through time are characterized, combining the effect of dark curing and viscoelasticity on the time-dependent properties. Second, a finite element model of the imprinted web uses the resin mechanical properties to determine the effective properties of the imprinted web. Finally, the winding model determines the pressure and resulting strain of the imprints in the wound roll. The surface creep is quantified. This prediction will establish how and how long the imprinted materials should be wound.
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