Application of vibration signal detection in mine hoist fault monitoring system

Abstract

Due to the harsh working environment and various types of faults in mine hoists, the implementation of conventional detection is relatively difficult. In order to improve the maintenance and fault detection efficiency of mine hoist, a portable vibration detection system is designed and applied in this paper, which can judge the type and characteristics of mechanical faults according to the different responses of vibration signals. According to the test conditions of the vibration system, the overall structure and functional composition of the hardware system are established. The key functional modules are designed, including signal conditioning module, main control module, vibration sensor and power management module. The main reasons that affect and produce the hoist fault and mechanical vibration are analyzed. The wavelet packet analysis method is proposed to realize the decomposition of low frequency and high frequency signals to improve the signal resolution of the whole frequency band in the frequency domain. The vibration test system has the function of real-time data transmission and control. The realization methods include WiFi and reserved RS485 communication interface, which can match the communication rate with the data sampling rate. The amplifying circuit of the electric signal is designed to effectively ensure that the output voltage of the charge amplifier is within the input range of the amplified ADC value. In order to verify the working effect of the system, the most common gearbox and bearing failures are taken as examples. The response signals of vibration test and diagnosis can be effectively obtained, and the fault types and characteristics can be accurately judged. Through confusion matrix analysis, the reliability of the system detection index is effectively verified. The research results show that the data of the vibration detection system is stable and reliable, and can achieve good troubleshooting effect. It also can be known that different fault types can excite different vibration responses, especially at resonance frequencies. According to the verification, the data of the vibration detection system is stable and reliable, and can achieve good troubleshooting effect.