The environmental and economic burden of food waste demands
new
preservation technologies to reduce the degradative actions of spoilage
such as moisture, oxygen, and microorganisms. Direct food additives
can help maintain product quality; however, the limited life span
of these additives combined with consumer desire for “clean
label” products has motivated research into new food manufacturing
technologies like active and intelligent packaging that can prevent
and detect food spoilage. In this work, curcumin was grafted to polypropylene
(PP-g-Cur) via reactive extrusion to produce nonmigratory
active and intelligent packaging through a solvent-free, efficient,
and continuous method. Immobilization of curcumin was confirmed by
a standard migration assay exhibiting a maximum of 0.011 mg/cm2 migration, significantly below the EU migratory limit for
food contact materials (0.1 mg/cm2). Compared to native
PP films, PP-g-Cur films blocked 93% of UV light
while retaining 64% transparency in the visible region, allowing for
desirable product visibility while inhibiting UV degradation of packaged
goods. While the ability of PP-g-Cur to inhibit growth
of E. coli and L. monocytogenes was insignificant compared to control
PP, free curcumin exhibited poor bacterial inhibition as well, suggesting
that without hydrophilic modification, native curcumin has limited
antimicrobial efficacy. PP-g-Cur films displayed
significant radical scavenging in both organic (11.71 ± 3.02
TroloxEq (nmol/cm2)) and aqueous (3.18 ±
1.04 TroloxEq (nmol/cm2)) matrices, exhibiting
potential for antioxidant behavior in both lipophilic and hydrophilic
applications. Finally, when PP-g-Cur films were exposed
to ammonia, an indicator of microbial growth, the color visually and
quantitatively changed from yellow to red, demonstrating potential
to indicate spoilage. These findings demonstrate the potential of
a scalable technology to produce active and intelligent packaging
to limit food waste and advance the capabilities of functional materials
in a variety of applications.