The effects of glass bead (GB) size and annealing temperature on the formation of β‐crystals of glass bead‐filled polypropylene (PP) are studied in this articles. Differential scanning calorimetry (DSC) measurements indicated that the amount of β‐form in PP crystals was a function of the glass bead content and size. For a fixed glass bead content, it was found that the smaller the diameter of the glass bead, the higher was the content of β‐crystals formed in the PP. On the other hand, wide‐angle X‐ray diffraction (WAXD) measurements revealed that the annealing temperature was also a major factor that affected the crystallization behavior of glass bead‐filled PP. It seemed that the blends with different glass bead contents had their own optimal annealing temperatures for β‐crystal formation. As an example, when the glass bead content was 48 wt %, the optimal annealing temperature for β‐crystal formation was about 108 °C, whereas it shifted to 100 °C for 14 wt % glass bead‐filled polypropylene. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 306–313, 2005