Analyzing the Role of Six Big Losses in OEE to Enhance the Performance: Literature Review and Directions

Proceedings of the Institution of Mechanical Engineers, Part E:

2021

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Indian process industries have come a long way to modify their technological aspects. Although consumption of processed beverages and food is booming around the globe, Indian process industries such as sugar mills are still struggling to make the best out of their resources. So, it is needful to implement a valuable strategy such as overall equipment effectiveness, which is a product of performance, quality and availability. This execution will enhance performance as well as production by mitigating the faults in the processes, operations and activities. This study presents overall equipment effectiveness as a metric approach for measuring performance. Since limited literature is available regarding overall equipment effectiveness implementation in the processing units in India; there is great scope of this study and its benefits. This study will enhance the knowledge of the stakeholders as well as researchers and will encourage overall equipment effectiveness implementation in this sector.

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“…48,49 OEE is amid the leading reformation strategies to bring favorable alteration and better performance. 50 There are numerous reasons why process industries must successfully implement OEE, 15,50,51 With the implementation of this reliable tool, reduction in the production cost and the increasingly competitive ambience can also be emphasized within allied sugar sectors.…”

Section: Resultsmentioning

confidence: 99%

“…48,49 OEE is amid the leading reformation strategies to bring favorable alteration and better performance. 50 There are numerous reasons why process industries must successfully implement OEE, 15,50,51 that is: ▪ For enhancing quality framework and leadership structure ▪ For creating awareness to bring up-gradation in the sugar industry ▪ For increasing production with lesser faults ▪ To reduce expenses on wastage ▪ To improve methods to generate revenue ▪ To reduce environmental wastage ▪ To modify the overall structure ▪ To reduce energy consumption ▪ To fulfill advanced rules and regulations With the implementation of this reliable tool, reduction in the production cost and the increasingly competitive ambience can also be emphasized within allied sugar sectors.…”

Section: Resultsmentioning

confidence: 99%

Role and scope of overall equipment effectiveness implementation in Indian sugarmill industries: A justified approach

Proceedings of the Institution of Mechanical Engineers, Part E:

2021

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“…This will highlight the OEE program's whole list of meritorious advantages for achieving desired corporate objectives. 4 Lack of appropriate organizational culture and government policies: By preventing failure rather than depending on rapid fixes, the organisation can dramatically reduce maintenance costs. Implementing procedures that extend life of equipment, optimize maintenance intervals, and continuously attempt to optimise dependability results in well-planned maintenance.…”

Section: Why Sugar Mills Were Selected?mentioning

confidence: 99%

“…The organisation needs to build specific managerial abilities, skills, and knowledge before designing training programmes that will help them grow. 4,6 • Factors associated to components of OEE:…”

Section: Why Sugar Mills Were Selected?mentioning

confidence: 99%

“…This sector supports upto 50 million farmers which includes the direct employment to over 0.5 million less skilled citizenry in sugar mill industries. 4 The process industries have a fundamental need for collaborative maintenance management systems but until now, they are way behind the implementation of such performance-enahancing strategies. 5 Several eminent researchers proposed solutions for this deficit.…”

Section: Why Sugar Mills Were Selected?mentioning

confidence: 99%

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Analysis of potential factors affecting execution of overall equipment effectiveness in Indian sugar mills

Proceedings of the Institution of Mechanical Engineers, Part E:

2022

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Overall Equipment Effectiveness (OEE) is the foundation for the growth of the process industries as it ensures maintenance, performance and productivity updation. Through its usefulness to integrate with miscellaneous performance-enhancing strategies such as Total Productivity Maintenance (TPM), 5S, lean manufacturing (LM), total quality management (TQM) six sigma etcetera, OEE has now become a vital tool for necessary implementation. This study has analyzed the factors and sub-factors associated with OEE in the sugar industries of India. The study reveals the implication of general input/output, direct/indirect and associated indicating factors through a structured questionnaire. These factors accumulate information such as utilization of raw materials and the production environment, processing systems, labor effectiveness and circumstances under which these organizations work. The structured questionnaire was formulated after the discussions and suggestions of consultants, officials of the sugar industry, senior executives, whereas some questions were developed directly from the available literature. This study utilizes a survey-based research approach with a sample size of 104 process industries.The study supports the empirical research to get the benefits of this performance-enhancing approach. The response was recorded by the prominent 104 sugar mill industries of the country. 36 sugar industries were covered by multiple visits in person and 68 industries through official emails and prepaid envelopes.

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Study of energy-efficient attributes of overall equipment effectiveness in Indian sugar mill industries through analytical hierarchy process (AHP)

Int J Syst Assur Eng Manag

2023