The continuous synthesis of 2-ethylhexyl
oleate catalyzed by Candida antarctica lipase immobilized on magnetic
poly(styrene-co-divinylbenzene) particles was performed
in a solvent-free fluidized bed reactor (FBR). The effects of space
time (6, 12, and 18 h) and bed porosity (0.866, 0.892, and 0.916)
were investigated to determine the best operating conditions. Experimental
results showed that high ester productivity (0.73 mmol g–1 h–1) and a satisfactory esterification yield (48.24%)
were achieved at a space time of 12 h and a bed porosity of 0.892.
It was also observed that the higher the bed porosity, the higher
the mass transfer coefficient and, consequently, the reactor productivity.
This finding can be explained by the high interstitial velocity of
the fluidized bed bioreactor, which increases the mixing degree and
improves mass transfer. A mathematical model accounting for internal
and external particle transfer effects was proposed based on ping-pong
bi–bi enzyme kinetics. The FBR was described in a simplified
manner, considering an agitated tank reactor, a strategy that provided
good correlation (R
2 = 0.991) between
experimental and model results. Immobilized lipase showed high operational
stability (half-life of 1716 h) qualifying as a promising biocatalyst
for industrial-scale applications.