Analysis of Residual Stress Distribution in Rods after Drawing Process with Regard to Process Variables

Abstract

Currently, many researchers pay attention to studying the influence of process variables on the quality of metal products after manufacture. The most common methods of metalworking are forming processes, in which a high degree of deformation, uneven plastic deformation, and elevated temperatures are utilized. In most cases of manufacturing using these methods, a self-balanced system of residual stresses is formed that significantly affects the accuracy, strength, durability, reliability, corrosion resistance, and fatigue strength of machine parts after manufacture and processing. At the same time, the level of technological residual stresses depends on the main process variables. And in this regard, the analysis of the residual stress calculation for the deformation of rods will identify the effect of process variables, mechanical properties of the material, the geometry of the workpiece on the level and distribution of formed residual stresses. The object of the study is distributions of residual stresses formed after plastic deformation in rods and wire. In the work, experimental data on the distribution of residual stresses in rods after drawing were investigated. The residual stress calculation method takes into account parameters of technology, geometry and mechanical constants of material. Dependencies of axial and circumferential residual stresses in steel rods and wires after drawing were found.