Analysis of Cutting Forces and Geometric Surface Structures in the Milling of NiTi Alloy

Abstract

This paper presents a study of the total cutting force used and selected parameters of the geometric structure of the surface (e.g., Sa, Sz) during the end milling process of NiTi alloy. The input parameters included are cutting speed (vc), feed per tooth (fz), and radial depth of cut (ae). A Box–Behnken experimental design was employed to conduct the research. The obtained experimental results were utilized within the framework of a response surface methodology (RSM) to develop mathematical and statistical models capable of predicting cutting force components and selected 3D surface parameters. These models provide valuable insights into the relationships between the cutting parameters and the output variables, facilitating the optimization of the NiTi alloy milling process. The findings of this study contribute to a better understanding of the behavior of NiTi alloy during the milling process and offer information for process optimization. By employing a Box–Behnken experimental design, it was possible to investigate the effects of different parameter combinations on the components of total cutting force and selected 3D surface parameters according to ISO 25178, thus aiding in the identification of optimal milling conditions to achieve desired outcomes in the machining of NiTi alloy.