Efficient, inexpensive, and stable
electrode materials are key
components of commercially viable electrochemical wastewater treatment
system. In this study, blue-black TiO2 nanotube array (BNTA)
electrodes are prepared by electrochemical self-doping. The 1-D structure,
donor state density, and Fermi energy level position are critical
for maintaining the semimetallic functionality of the BNTA. The structural
strength of the BNTA is enhanced by surface crack minimization, reinforcement
of the BNTA-Ti metal interface, and stabilized by a protective overcoating
with nanoparticulate TiO2 (Ti/EBNTA). Ti/EBNTA electrodes
are employed as both anodes and cathodes with polarity switching at
a set frequency. Oxidants are generated at the anode, while the doping
levels are regenerated along with byproduct reduction at the cathode.
The estimated maximum electrode lifetime is 16 895 h. Ti/EBNTA
has comparable hydroxyl radical production activity (6.6 × 10–14 M) with boron-doped diamond (BDD, 7.4 × 10–14 M) electrodes. The chlorine production rate follows
a trend with respective to electrode type of Ti/EBNTA > BDD >
IrO2. Ti/EBNTA electrodes operated in a bipolar mode have
a minimum
energy consumption of 62 kWh/kg COD, reduced foam formation due to
less gas bubble production, minimum scale formation, and lower chlorate
production levels (6 mM vs 18 mM for BDD) during electrolytic wastewater
treatment.