A typical
front-end crude supply process of refineries encompasses
many units, such as vessels, port-side storage tanks, long-distance
pipeline, refinery-side charging tanks, and crude distillation units.
In reality, the performance of these units will inevitably decay;
thus, unit maintenance plans should be well integrated with normal
crude movement schedules. In this paper, a novel methodology has been
proposed to dynamically and simultaneously determine the optimal schedule
of crude movement and unit maintenance operations. Specifically, both
proactive scheduling for multiple preventive maintenance tasks and
reactive scheduling for emergent corrective maintenance tasks are
systematically integrated. Accordingly, the developed mixed-integer
nonlinear programming (MINLP) model will optimize the operation schedule
for the front-end crude supply process via minimizing the total operating
cost during the scheduling time horizon. Meanwhile, it can also determine
the optimal unit maintenance schedule, which will identify the best
opportunities of not only isolating units from process system to perform
maintenance but also resuming their services after maintenance. The
model can simultaneously handle multiple unit maintenance tasks while
satisfying all strict constraints for crude transferring, storing,
blending, and processing operations. The efficacy of the developed
methodology and the MINLP model has been demonstrated through various
case studies.