An optimization model for energy-efficient machining for sustainable production

Wang, Honghui; Zhong, Ray Y.; Liu, Guijie; Mu, Weilei; Tian, Xinliang; Leng, Dingxin

doi:10.1016/j.jclepro.2019.05.271

Cited by 39 publications

(13 citation statements)

References 29 publications

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“…On the other hand, steel was observed to be the most popular workpiece material (32% of studies utilising workpiece-based data), with SM technology research studying various grades of this highly important engineering material [91], including the AISI 1045 [92,93] and C45 [94,95] grades. Aluminium alloys, such as AA 5754 [96] and AA 7075 T6 [97], nickel alloys [98], and cast iron [99] also received noteworthy attention from the SM technology research.…”

Section: Descriptive Analysismentioning

confidence: 99%

“…Manufacturing processes are of paramount importance for manufacturing organisations [103] and were identified at the heart of sustainable manufacturing technology research, with 87%. On the other hand, steel was observed to be the most popular workpiece material (32% of studies utilising workpiece-based data), with SM technology research studying various grades of this highly important engineering material [91], including the AISI 1045 [92,93] and C45 [94,95] grades.…”

Section: Thematic Map Of Sustainable Manufacturing Technology Researchmentioning

confidence: 99%

“…From the environmental perspective, "energy consumption" was by far the dominating parameter (with 75 articles), with research streams endeavouring to model [94], optimise [157], and develop the energy efficiency [95] of manufacturing processes for SM. Reduction, elimination, or recycling of manufacturing waste; reduction of CO 2 emissions; and reducing resource and material consumption rates were the other environmental sustainability indicators that received significant attention in the SM literature.…”

Section: Sustainability Indicators Studiedmentioning

confidence: 99%

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Sustainable Manufacturing Technologies: A Systematic Review of Latest Trends and Themes

Bastas

2021

Sustainability

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Meeting current needs while not sacrificing the future ability to do so as a key sustainability concept is becoming more challenging than ever, with the increasing population rate, energy poverty, global warming, and surging demand for products and services. Manufacturing is in a prime position to address this challenge, with its significant economic contribution to the global GDP and its high influence over the environment and humanity. Sustainable manufacturing technologies research is growing to support our journey towards sustainable development. This article undertook the systematic review of state-of-the-art sustainable manufacturing technologies literature, evidencing the latest themes and trends in this important research avenue. Descriptive and thematic analyses were performed, synthesising the latest advancements in the field. Sustainable manufacturing processes, especially sustainable machining, was established as a key theme, including research endeavours of elimination of lubricants. Various manufacturing systems and process sustainability assessment technologies were noted. Sustainability indicators addressed were critically evaluated. As an outcome, a conceptual framework of sustainable manufacturing technology research was constructed to structure the knowledge acquired and to provoke future thinking. Finally, challenges and future directions were provided for both industrial and academic reader base, stimulating growth in this fruitful research stream.

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Section: Descriptive Analysismentioning

confidence: 99%

Section: Thematic Map Of Sustainable Manufacturing Technology Researchmentioning

confidence: 99%

Section: Sustainability Indicators Studiedmentioning

confidence: 99%

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Sustainable Manufacturing Technologies: A Systematic Review of Latest Trends and Themes

Bastas

2021

Sustainability

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“…A micro electrochemical machining sustainability assessment framework based on five dimensions of sustainability is established to justify its use and initial investment cost [13]. Energy-efficient machining is an effective way of sustainable production in current manufacturing industry [14]. Sustainable machining also has a development in unconventional machining systems [15].…”

Section: Introductionmentioning

confidence: 99%

Data-driven sustainability evaluation of machining system: a case study

Zhang

Wang²,

Liu

et al. 2021

Int J Adv Manuf Technol

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Improving resource efficiency and reducing waste discharge are the inevitable trend of the development of sustainable machining system. Therefore, a data-driven sustainability evaluation method of machining system is proposed. The input (energy, materials, equipment, R&D and services), and output (wastes and products) data of machining system are collected. These dimensional data are processed by emergy. The emergy flow calculation model of the machining process is established for data modeling, and the sustainability evaluation index of machining system is constructed for data analysis. Finally, an engine base machining process is taken as case study for innovative practice; and the targeted process optimization is adopted based on its sustainability evaluation for innovative practice. The feasibility and effectiveness of the method are verified. This study provides theoretical and methodological support for promoting the sustainability of the manufacturing industry.

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“…In the work reported by Gutowski et al (2006), the energy efficiency of a typical milling process is only 14.8%. Hence, it is important and imperative to improve energy efficiency of the machine tools, which is crucial for the achievement of sustainable manufacturing and cleaner production (Wang et al, 2019).…”

Section: Introductionmentioning

confidence: 99%

Design optimization of lathe spindle system for optimum energy efficiency

et al. 2020

Journal of Cleaner Production

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Spindle system is the major mechanical component in machine tools, and its performance is responsible for a significant portion of the total consumed energy of machine tools. Conventional design optimization of spindle system is partially focused on parameter optimization of spindle motor or transmission system, contributing to an increase of the motor efficiency. Given that concurrent interactions among them is complex, very little efforts has been done to conduct integration optimization for optimum energy efficiency. To this end, a new approach of spindle system design is presented with consideration of the above two aspects adequately, to achieve the maximum energy and material efficiency. Firstly, the energy characteristic of spindle system is explicitly modeled on the basis of energy flow analysis. Then, a multi-objective optimization model for parameter optimization of spindle motor and transmission system is developed to take the both maximum energy efficiency and minimum volume as objectives, which is subjecting to a set of constraints with related to the cutting parameters boundary, processing requirements and shifting power losses. Finally, a multi-objective improved teaching-learning based optimization (MO-ITLBO) algorithm is presented to solve the developed optimization model. The performance of the proposed design approach of lathe spindle system is demonstrated through different working conditions. The experimental results indicate that the design of energy and material efficient machine tools can be achieved.

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An optimization model for energy-efficient machining for sustainable production

Cited by 39 publications

References 29 publications

Sustainable Manufacturing Technologies: A Systematic Review of Latest Trends and Themes

Sustainable Manufacturing Technologies: A Systematic Review of Latest Trends and Themes

Data-driven sustainability evaluation of machining system: a case study

Design optimization of lathe spindle system for optimum energy efficiency

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