This work studies the fate of nutrients (N, P, and K)
during the
hydrothermal treatment of anaerobically digested sewage sludge to
raise their concentrations in the liquid phase and facilitate their
recovery as solid minerals by chemical precipitation. The hydrothermal
process has been optimized by evaluating the temperature (170–230
°C) and reaction time (5–60 min) in an acid-free medium
or with the addition of HCl (0.1–0.5 M). In the acid-free hydrothermal
reactions, nutrients were mainly concentrated in the hydrochar, which
were extracted with 0.5 M HCl (10% w/v). Following this route, 6.9
g N/kg, 13.8 g P/kg, and 8.8 g K/kg contained in the feedstock were
extracted from the hydrochar produced at 230 °C, which, considering
direct nutrient solubilization to process water by acid-free hydrothermal
treatments, accounts for 82, 83, and 78% N, P, and K release, respectively.
In the HCl-assisted hydrothermal treatment, the release of nutrients
directly into the process water was improved and depended mainly on
the acid concentration used and to a lesser extent on the reaction
temperature. Operating at 230 °C and 0.5 M HCl, the release of
98% N (more than 45% as NH4–N), 87% P (as PO4–P), and 70% K contained in the feedstock was achieved
in the process water. Chemical precipitation of phosphorus and nitrogen
from the process water allowed the recovery of a solid identified
as crystalline struvite, with high contents in P, Mg, and NH4–N and negligible heavy-metal content. The estimated cost
of digested sewage sludge treatment could reach 13.7 euros per tonne,
considering the energy inputs required in the hydrothermal treatment.