Abstract:The shop floor or factory floor is the area inside a factory where manufacturing production is executed. The digitalisation of this area has been increasing in the last few years, introducing the Digital Twin (DT) and the Industry 4.0 concepts. A DT is the digital representation of a real object or an entire system. A DT includes a high diversity of components from different vendors that need to interact with each other efficiently. In most cases, the development of standards and protocols does not consider th… Show more
“…The central platform of Offshore Oilfield uses two satellite links, one of which has a bandwidth of 2M to connect Shenzhen [6][7] . It is mainly used for platform office network, routing and Maximo; An Onshore terminal with 2M bandwidth is dedicated to data transmission under central control.…”
Section: Transformation and Optimization Of Communication Systemmentioning
The communication and control system of an oilfield in the South China Sea has been modified and optimized in order to complete the remote control production of an offshore oilfield during typhoons. The oilfield communication antenna is equipped with glass fiber reinforced plastic sheath to reduce the vibration of satellite antenna caused by strong winds. The oilfield thermal backup and terminal power amplifier ensure continuous connection. Through the remote control transformation of on-site equipment, control system optimization, the construction of land remote monitoring center and other ways to complete the remote control of production during the typhoon. Meanwhile, through the automatic control of one-button seawater displacement function to ensure the replacement of pipelines after the production of oil fields, fire and gas fire fighting system during the typhoon production is still normal operation, to ensure the safety of on-site equipment. In the process of typhoon remote control, due to the remote communication control, there is a certain delay, the operator needs to minimize the man-machine interface of the operation control system, and try to make the equipment run automatically. The stable operation of typhoon remote control production is ensured through the transformation and optimization of the oilfield.
“…The central platform of Offshore Oilfield uses two satellite links, one of which has a bandwidth of 2M to connect Shenzhen [6][7] . It is mainly used for platform office network, routing and Maximo; An Onshore terminal with 2M bandwidth is dedicated to data transmission under central control.…”
Section: Transformation and Optimization Of Communication Systemmentioning
The communication and control system of an oilfield in the South China Sea has been modified and optimized in order to complete the remote control production of an offshore oilfield during typhoons. The oilfield communication antenna is equipped with glass fiber reinforced plastic sheath to reduce the vibration of satellite antenna caused by strong winds. The oilfield thermal backup and terminal power amplifier ensure continuous connection. Through the remote control transformation of on-site equipment, control system optimization, the construction of land remote monitoring center and other ways to complete the remote control of production during the typhoon. Meanwhile, through the automatic control of one-button seawater displacement function to ensure the replacement of pipelines after the production of oil fields, fire and gas fire fighting system during the typhoon production is still normal operation, to ensure the safety of on-site equipment. In the process of typhoon remote control, due to the remote communication control, there is a certain delay, the operator needs to minimize the man-machine interface of the operation control system, and try to make the equipment run automatically. The stable operation of typhoon remote control production is ensured through the transformation and optimization of the oilfield.
“…Previous works using the IEEE 1451 family of standards implementation were analyzed to provide information for implementing the node following the IEEE 1451.0 standard [9,10]. The structure used for the performance is the one defined for an Interface Module Transducer (TIM).…”
Everyday tasks use sensors to monitor and provide information about processes in different scenarios, such as monitoring devices in manufacturing or homes. Sensors need to communicate, with or without wires, while providing secure information. Power can be derived from various energy sources, such as batteries, electrical power grids, and energy harvesting. Energy harvesting is a promising way to provide a sustainable and renewable source to power sensors by scavenging and converting energy from ambient energy sources. However, low energy is harvested through these methods. Therefore, it is becoming a challenge to design and deploy wireless sensor networks while ensuring the sensors have enough power to perform their tasks and communicate with each other through careful management and optimization, matching energy supply with demand. For this reason, data cryptography and authentication are needed to protect sensor communication. This paper studies how energy harvested with microbial fuel cells can be employed in algorithms used in data protection during sensor communication.
“…In the related literature, there are many concepts of Digital Twin development, but the following stages are distinguished: reflection of the physical system into the digital systems, monitoring and controlling a Digital Twin, modeling and simulating the Digital Twin on the basis of the simulation results of data, federating the Digital Twin to optimize complex objects, acting autonomously, and recognizing and solving problems [ 25 , 26 ].…”
Section: Introductionmentioning
confidence: 99%
“…However, they do not provide the supplementation of the simulation model with analytical modules that support the analysis of system behavior, which is the basic requirement for Digital Twins. Rocha et al all [ 25 ] presented standards for data acquisition, digital representation of production hall elements, data control and visualization, and interoperability required for the development of a Digital Twin. A large amount of data obtained from production systems encourages the use of simulation and prediction methods.…”
The integration of discrete simulations, artificial intelligence methods, and the theory of probability in order to obtain a high flexibility of the production system is crucial. In this paper, the concept of a smart factory operation is proposed along with the idea of data exchange architecture, simulation creation, performance optimization, and predictive analysis of the production process conditions. A Digital Twin for a hybrid flow shop from the automotive industry is presented as a case study. In the paper, the Ant Colony Optimization (ACO) algorithm is developed for multi-criteria scheduling problems in order to obtain a production plan without delays and maximum resource utilization. The ACO is compared to the immune algorithm and genetic algorithm. The best schedules are achieved with low computation time for the Digital Twin. By predicting the reliability parameters of the limited resources of the Digital Twin, stable deadlines for the implementation of production tasks are achieved. Mean Time To Failure and Mean Time of Repair are predicted for a real case study of an electric steering gear production line. The presented integration and data exchange between the elements of the smart factory: a Digital Twin, a computing module including an optimization, prediction, and simulation methods fills the gap between theory and practice for Industry 4.0. The paper presents measurable benefits of integration of discrete simulation tools, historical data analysis, and optimization methods.
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