An Experimental Analysis of the Seed-Filling Mechanism of Maize-Precision Hole-Planter Clamping

Abstract

Because the operating speed of current mechanical maize hole seeders is low and their ability to adapt to the seed is poor, an active clamping-type precision hole planter for corn was designed. Here, we explain its structural composition and working principle. According to the maize kernel size, the combination of hole parameters is based on the principle of virtual work on analyzing the seed extraction disc assembly’s static mechanical model. The model was imported into the ADAMS simulation for validation and the parameters and ranges affecting the seed-filling performance were identified. By further analyzing the results of the coupled ADAMS–EDEM simulation, the “arching” process of the seeds during leakage charging was revealed, and an arch-breaking method was proposed with the help of a swinging seed-collecting slider. The speed of the hole planter, the diameter of the outer edge of the gravity ring, and the angle of the block installation were used as test factors. The Box–Behnken center-combination simulation test was conducted using the sowing pass index, re-seeding index, and missed sowing index as evaluation indices. The experimental results show that the optimal parameter combination was as follows: gravity ring = 174.3 mm, stopper installation angle = 131.9°, and hole seeder speed = 85.2 rpm. At this time, the qualified seeding index was 94.53%, the multiple indices were 4.30%, and the leakage index was 1.18%. Under these conditions, the row seeding performance bench test was conducted to obtain the qualified seeding index of the hole seeder, which was 93.36%, while the multiple indices were 5.20% and the leakage index was 1.44%, which satisfied the agronomic requirements of precision seeding. This provides a theoretical reference for mechanical seeding methods for irregular seeds, as well as a basis for the research and development of maize precision sowing machinery and equipment.

Simulation and Optimization of a Pendulum-Lever-Type Hole-Seeding Device

“…Gao et al [10,11] explored the influence of particle count and cleaning element angle on seeding performance during high-speed seeding processes. Dong et al [12] and Ma et al [13] investigated maize seeding postures and proposed methods for adjusting seed guidance trajectories and filling postures to enhance the high-speed operation performance of seed-metering devices. However, these studies overlooked the impact of the hole-forming device on seeding effectiveness.…”