The
conductive polyelectrolyte complex poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate)
(PEDOT:PSS) is ubiquitous in research dealing with organic electronic
devices (e.g., solar cells, wearable and implantable sensors, and
electrochemical transistors). In many bioelectronic applications,
the applicability of commercially available formulations of PEDOT:PSS
(e.g., Clevios) is limited by its poor mechanical properties. Additives
can be used to increase the compliance but pose a risk of leaching,
which can result in device failure and increased toxicity (in biological
settings). Thus, to increase the mechanical compliance of PEDOT:PSS
without additives, we synthesized a library of intrinsically stretchable
block copolymers. In particular, controlled radical polymerization
using a reversible addition–fragmentation transfer process
was used to generate block copolymers consisting of a block of PSS
(of fixed length) appended to varying blocks of poly(poly(ethylene
glycol) methyl ether acrylate) (PPEGMEA). These block copolymers (PSS(1)-b-PPEGMEA(x), where x ranges from 1 to 6) were used as scaffolds
for oxidative polymerization of PEDOT. By increasing the lengths of
the PPEGMEA segments on the PEDOT:[PSS(1)-b-PPEGMEA(1–6)] block copolymers, (“Block-1”
to “Block-6”), or by blending these copolymers with
PEDOT:PSS, the mechanical and electronic properties of the polymer
can be tuned. Our results indicate that the polymer with the longest
block of PPEGMEA, Block-6, had the highest fracture strain (75%) and
lowest elastic modulus (9.7 MPa), though at the expense of conductivity
(0.01 S cm–1). However, blending Block-6 with PEDOT:PSS
to compensate for the insulating nature of the PPEGMEA resulted in
increased conductivity [2.14 S cm–1 for Blend-6
(2:1)]. Finally, we showed that Block-6 outperforms a commercial formulation
of PEDOT:PSS as a dry electrode for surface electromyography due to
its favorable mechanical properties and better adhesion to skin.