Amelioration of interfacial properties for CGF/PA6 composites fabricated by ultrasound-assisted FDM 3D printing

Zhang, Run; Yu, Liguo; Chen, Ke; Xue, Ping; Jia, Mingyin; Zhong, Hua

doi:10.1016/j.coco.2023.101551

Cited by 12 publications

(4 citation statements)

References 19 publications

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“…Apart from the investigations on the mechanical properties of nylon/glass fiber printed parts, the most recently published studies have been concerned with a variety of research goals, such as (I) demonstrating the composite's applicability in electrically conductive structures 94 ; (II) characterizing the effects of process parameters on environmental sustainability 107 ; (III) following a systematic “design of experiments” (DoE) approach to quantify the influence of multiple parameters on mechanical behavior 150 ; (IV) proposing a pathway of fiber control for delayed failure 91 ; and (V) developing an ultrasound‐assisted 3D printing device to improve interfacial adhesion 93 …”

Section: Resultsmentioning

confidence: 99%

“…91 The introduction of ultrasound reduced porosity, enhanced the interfacial adhesion, and improved bonding strength. 93 Successful reduction of surface roughness, selective metallizing, and application in 3D circuit carriers. 94 Increased strength, stiffness, and toughness with increasing fiber content.…”

Section: Absmentioning

confidence: 99%

“…149 environmental sustainability 107 ; (III) following a systematic "design of experiments" (DoE) approach to quantify the influence of multiple parameters on mechanical behavior 150 ; (IV) proposing a pathway of fiber control for delayed failure 91 ; and (V) developing an ultrasound-assisted 3D printing device to improve interfacial adhesion. 93…”

Section: Ppmentioning

confidence: 99%

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Polymeric composites in extrusion‐based additive manufacturing: a systematic review

Rodrigues,

Pires,

Barbosa

et al. 2024

Polymer Composites

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Solid composites used in material extrusion additive manufacturing have experienced considerable expansion over the past 5 years, incorporating functional properties into 3D‐printed objects. This paper presents a systematic review that aims to: (I) analyze the current state of development in the field; (II) quantify and categorize the adopted polymeric matrices, reinforcing materials, feedstock shapes, characterization strategies, and extrusion mechanisms; and (III) identify the applications, limitations, and trends for future research. The PRISMA statement was followed and the databases Scopus, Web of Science, and PubMed were consulted. Among the 116 included studies, the use of customized filaments surpassed the commercially available ones, with particulate matter being the most common form of filler when melt‐mixed with the polymer. Polyamide is the most widely adopted matrix (30.3%), followed by PLA (22.0%) and ABS (17.4%). In terms of reinforcements, carbon fiber (32.4%), glass fiber (12.5%), and ceramics (12.5%) compose the podium as the most frequently used, with nanofillers receiving increasing attention. In the conducted analysis, no standardized protocols were identified that clearly encompassed the entire process from feedstock formulation to technical prototype fabrication. At last, recycling, exploration of biodegradable materials, and 4D printing were identified as the main opportunities for future research.Highlights Reinforced polymers enable the enhancement of properties for 3D‐printed parts. Composite feedstock is usually formulated and mixed before printing. 3D printers with filament‐ or screw‐based extrusion mechanisms have been used. Mechanical and morphological analyses are common in material characterization. No identified applications were employed in real‐world scenarios.

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Section: Resultsmentioning

confidence: 99%

Section: Absmentioning

confidence: 99%

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Polymeric composites in extrusion‐based additive manufacturing: a systematic review

Rodrigues,

Pires,

Barbosa

et al. 2024

Polymer Composites

View full text Add to dashboard Cite

show abstract

“…In their research papers, they presented a collection of methods designed to address issues such as highly curved and complicated geometries that are difficult to achieve with traditional techniques like tape laying and laminating, which also necessitate the expensive creation of molds. Zhang et al [ 21 ] worked on the outcomes of using ultrasonic frequency on interfacial adhesion; additionally, they designed a novel FDM 3D printer with ultrasonic embedding. They found that interfacial adhesion and the bonding strength between CGF and PA6 were significantly improved.…”

Section: Introductionmentioning

confidence: 99%

Additive Manufacturing of Continuous Fiber-Reinforced Polymer Composites via Fused Deposition Modelling: A Comprehensive Review

Jamal,

Shah,

Ghafoor

et al. 2024

Polymers

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Additive manufacturing (AM) has arisen as a transformative technology for manufacturing complex geometries with enhanced mechanical properties, particularly in the realm of continuous fiber-reinforced polymer composites (CFRPCs). Among various AM techniques, fused deposition modeling (FDM) stands out as a promising method for the fabrication of CFRPCs due to its versatility, ease of use, flexibility, and cost-effectiveness. Several research papers on the AM of CFRPs via FDM were summarized and therefore this review paper provides a critical examination of the process-printing parameters influencing the AM process, with a focus on their impact on mechanical properties. This review covers details of factors such as fiber orientation, layer thickness, nozzle diameter, fiber volume fraction, printing temperature, and infill design, extracted from the existing literature. Through a visual representation of the process parameters (printing and material) and properties (mechanical, physical, and thermal), this paper aims to separate out the optimal processing parameters that have been inferred from various research studies. Furthermore, this analysis critically evaluates the current state-of-the-art research, highlighting advancements, applications, filament production methods, challenges, and opportunities for further development in this field. In comparison to short fibers, continuous fiber filaments can render better strength; however, delamination issues persist. Various parameters affect the printing process differently, resulting in several limitations that need to be addressed. Signifying the relationship between printing parameters and mechanical properties is vital for optimizing CFRPC fabrication via FDM, enabling the realization of lightweight, high-strength components for various industrial applications.

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Enhanced mechanical properties of continuous carbon fiber reinforced polyether-ether-ketone composites via infrared preheating and high fiber volume fraction

Uşun,

Vatandaş,

Gümrük

2024

Additive Manufacturing

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Amelioration of interfacial properties for CGF/PA6 composites fabricated by ultrasound-assisted FDM 3D printing

Cited by 12 publications

References 19 publications

Polymeric composites in extrusion‐based additive manufacturing: a systematic review

Polymeric composites in extrusion‐based additive manufacturing: a systematic review

Additive Manufacturing of Continuous Fiber-Reinforced Polymer Composites via Fused Deposition Modelling: A Comprehensive Review

Enhanced mechanical properties of continuous carbon fiber reinforced polyether-ether-ketone composites via infrared preheating and high fiber volume fraction

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