Effective
utilization of carbon dioxide as a C1 feedstock is an
ongoing challenge for chemists. The catalytic reaction of epoxides
and carbon dioxide to produce cyclic or polycarbonates has become
an important reaction that continues to be dominated by metal-based
catalysts. Metal-free catalysts have shown promise as an alternative
for these transformations, but this area remains quite underdeveloped.
In this work, we show that arylboranes, BPh3 and B(C6F5)3, can be used as catalysts, in the
presence of a suitable cocatalyst or as a preformed Lewis acid/base
adduct, to prepare either the cyclic organic carbonate [e.g., a turnover
number (TON) of 2960 was obtained for propylene oxide to propylene
carbonate] or polycarbonate product (e.g., copolymerization of vinylcyclohexene
oxide gave a polycarbonate with 99+% carbonate linkages, M
n 6270 g mol–1,
Đ
1.03). Selectivity toward cyclic or polymer product is
dependent on the substrate used. Lower activity was observed using
B(C6F5)3 due to its increased Lewis
acidity. Kinetic studies of this “metal-free” reaction
reveal a process that is first-order in all reagents with the surprising
exception of carbon dioxide, for which an inverse dependence was discovered.
This means reactions can be performed at atmospheric pressure (TON
3960 for glycidyl chloride to cyclic carbonate at P
CO2
1 atm). In terms of polycarbonate formation,
when a bicyclic epoxide containing a vinyl functional group was employed
as a substrate, the vinyl functionality could be cross-linked (both
intra- and intermolecularly) or part of a functional monomer, leading
to polycarbonates with
T
g
values of 184 and 122 °C, respectively. These data highlight
that a wide range of sustainable, organic carbonate materials can
be produced at modest pressures using arylborane catalysts, the reactivity
of which can be modified by adjustment of electronics and potentially
sterics.