Cu-ion liquid-like copper sulfide materials have excellent
thermoelectric
properties, while their applications are limited by their high-temperature
decomposition and electric field-driven Cu precipitation issues. In
particular, high thermoelectric properties and electric field-driven
degradation are difficult to reconcile because liquid-like Cu ions
are dominant in low κ and high ZT, while they
cause electric field-driven degradation. Here, we control the sintering
current and duration time to remove the Cu1.8S phase, thereby
inhibiting the thermal decomposition of the copper sulfide samples,
and introduce the Fe element into the sample matrix to improve its
resistance to electric field-driven degradation. We reveal that the
kinetic process of Cu1.8S phase decomposition can be suppressed
by increasing the relative density of the sample or covering a layer
of dense coating/film on the surface of the sample. However, as long
as the Cu1.8S phase is present in the sample, it cannot
maintain thermal stability above 450 °C. Furthermore, we find
that the Fe element forms a nanogrid spinodal decomposition structure
in the sample matrix, which acts as a barrier wall to prevent the
long-range diffusion of liquid-like Cu ions and inhibit the electric
field-driven degradation. The freely movable liquid-like Cu ions in
the grid maintain a strong scattering of phonons in a short range,
so the sample possesses low κ and high ZT.
Then, a strategy to unify the high thermal decomposition temperature,
high threshold voltage, and high thermoelectric performance of copper
sulfide thermoelectric materials is proposed: transforming the Cu1.8S phase and introducing a liquid-like Cu ion migration barrier.