Airflow Velocity Designing for Air Classifier of Manufactured Sand Based on CPFD Method

Abstract

Airflow classification is the key technology for the dry separation of manufactured sand. To solve the problem of low separation accuracy and poor gradation grade, the classification process of manufactured sand under different inlet and outlet airflow velocities changes in the multi-air inlet classifier is simulated by using Barracuda based on Computational Particle Fluid Dynamics (CPFD) method. The influence of various airflow velocity in air inlets and outlet on the sand classification is analyzed. The optimal combination of airflow velocity that meets the design goals is obtained. The results show that the airflow velocity and location of the air inlet and outlet have a significant impact on medium-grained (0.15~1.18 mm) and fine-grained (0.075~0.3 mm) sand. Adjusting the airflow velocity at air inlet 2 and air outlet can most effectively change the overall sand separation effect, while 41 m/s (inlet 2) and 6 m/s (outlet) would be the best velocity combination.

Extraction of Mathematical Correlations Applied in the Aerodynamic Separation of Solid Particles

“…Within the process industry, there are several operations that involve the use of certain physical-mechanical characteristics of solid particles [13][14][15][16]. One of these is the aerodynamic behavior of solid particles, i.e., their aerodynamic separation [17][18][19][20][21][22][23][24][25][26].…”