Advances in Understanding the Evolution Mechanism of Micropore Defects in Metal Materials under External Loads

Abstract

Micropores are one of the critical factors affecting materials’ performance and service life. As the need for a deeper understanding of micropore evolution and damage mechanisms grows, assessing the mechanical properties of materials containing micropores and predicting the lifespan of related metal structural components becomes increasingly complex. This paper focuses on the evolution process, regularities, and research methods of micropores in metal materials. Based on recent research and practical applications, the key stages of micropore evolution are discussed, encompassing nucleation, growth, coalescence, collapse, interaction, and the influence of other microstructures. Firstly, the advantages and limitations of commonly used characterization methods such as scanning electron microscopy, transmission electron microscopy, and X-ray computed tomography are introduced in the study of micropore evolution. Subsequently, critical theoretical models for micropore evolution, such as the Gurson model and its extensions, are summarized. By using a multiscale approach combining the crystal plasticity finite element method, dislocation dynamics, and molecular dynamics, the factors influencing the micropore evolution, such as external stress conditions, internal microstructures, and micropore characteristics, are specifically elaborated, and the basic physical mechanisms of micropore evolution are analyzed. Finally, a comprehensive review and summary of current research trends and key findings are provided, and a forward-looking perspective on future research directions is presented.