A fundamental characteristic of synthetic lubricating greases is their price; all cost significantly more, sometimes b y several orders o f magni-JSL (1) 34-60 J S L 1-1 Characteristics of Greases 35 mechanisms. Mineral oils intrinsically possess a good balance of properties for lubricant applications. good basic lubricant action through EHD film formation good wettability onto metal good basic corrosion protection general compatibility with engineering environmentsWith greases it is possible t o control further the performance profile with the wide range of thickener systems available; many and varied soap systems, particulate thickeners such as clay and silica and polymeric thickeners such as PTFE and polyurea. Furthermore, mineral oils are compatible with numerous different additive chemicals which significantly enhance basic performance, eg antioxidants, corrosion inhibitors, viscosity improvers, anti-wear additives. In this way mineral oil based greases can provide properties suitable for both versatile, general purposes products and specialised products, giving both an effective balance of performance and cost-efficiency.Despite the wide variety of additives and the effects they impart, it is only possible t o modify, not to change the basic mineral oil properties. The physical and chemical nature of the mineral oil itself, being composed of a complex mixture of rings and chains of hydrocarbon molecules, represents several fundamental limitations. When considering demanding lubrication applications, the following factors can become important: low temperature performance 0 high temperature performance viscosity variation with temperature tendency to oxidise tendency to volatilise @ chemical attack on the hydrocarbons attack/plasticisation by the hydrocarbons on other materials (eg flammability. plastics and rubbers) 36 Coffin J S L 1-1 (4) Performance in oxygen and vacuum High-pressure oxygen can oxidise mineral oil or cause ignition. For this reason Limiting factors for mineral lubricating greases J S L 1-1