Advanced high-temperature (RT-1100°C) resistant adhesion technique for joining dissimilar ZrO2 ceramic and TC4 superalloys based on an inorganic/organic hybrid adhesive

Wang, Mingchao; Chen, Zhaoli; Liu, Jingxuan; Feng, Zhaojie; Zhang, Jingfang; Zhai, Wenzheng; Zhang, Haijun

doi:10.1016/j.ceramint.2021.10.083

Cited by 14 publications

(3 citation statements)

References 47 publications

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“…Compared to the above connection methods, adhesive bonding has the advantages of not being limited by equipment and on-site conditions, not damaging components, and being easy to operate, making it particularly suitable for connecting and fixing components in complex areas [19][20][21][22]. Due to the characteristics of low-stress concentration and high specific strength, adhesives are widely used in the fields of aerospace and transportation.…”

Section: J U S T a C C E P T E Dmentioning

confidence: 99%

The preparation and performance analysis of zirconium-modified aluminum phosphate-based high-temperature (RT–1500 °C) resistant adhesive for joining alumina in extreme environment

Liu,

Wan,

Xiao

et al. 2024

Journal of Advanced Ceramics

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High-temperature-resistant adhesive is a critical material in the aerospace field. The zirconium-modified aluminum phosphate-based adhesive developed in this work had the advantage of adjustable thermal expansibility, achieving a high matching of CTE with alumina. The introduction of zirconium can significantly improve the thermal stability of the adhesive matrix, and the Zr/Al ratio substantially affects the various reaction processes inside the adhesive, especially the types of zirconium-containing compounds. Only when the mass ratio of zirconium hydroxide to aluminum hydroxide was 3:7, most of the zirconium-containing compounds in A7Z3 adhesive were ZrO2, which was the key reason it had the highest CTE. The room-temperature bonding strength of A7Z3 after heat treatment at 1500℃ reached 67.2 MPa. After pre-treatment at 1500℃, the hightemperature bonding strength of A7Z3 was above 50 MPa in the range of RT-1000℃. After 40 thermal cycles between RT and 1500℃, the bonding strength still reached 10 MPa. Physical bonding worked at temperatures below 1000℃, while chemical bonding dominated above 1000℃ based on the generation of Al5BO9 and mullite on the interfaces.

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Section: J U S T a C C E P T E Dmentioning

confidence: 99%

The preparation and performance analysis of zirconium-modified aluminum phosphate-based high-temperature (RT–1500 °C) resistant adhesive for joining alumina in extreme environment

Liu,

Wan,

Xiao

et al. 2024

Journal of Advanced Ceramics

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“…Titanium alloys have been widely used in the manufacturing of structural components for high-speed aircraft, rockets, and missiles due to the excellent mechanical properties and heat resistance. 32,33 The mechanical properties of TC4 titanium alloy at different temperatures are shown in Table 3. 34…”

Section: Metal Adherendmentioning

confidence: 99%

Mechanical performance of adhesively bonded carbon fiber reinforced boron‐modified phenolic resin plastic‐titanium single‐lap joints at high temperature

Ma,

Han,

Ying

et al. 2023

Polymer Composites

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This article characterized the mechanical performance and failure mode of single‐lap joints (SLJs) of carbon fiber reinforced boron‐modified phenolic resin plastic (CF/BPR) and TC4 titanium alloy by quasi‐static tensile tests at four temperatures (25, 100, 175, and 250°C). The experimental results indicated that the shear strength of SLJs is 10.8 MPa at 25°C, which experiences monotonic drop to 80%, 42.6%, and 18.5% with temperature increase from 100 to 175°C, and to 250°C, respectively. Additionally, there was a transformation in the failure mode from composite material failure to cohesive failure in the adhesive along with the temperature increase. The intralaminar elasticities of CF/BPR were predicted using representative volume element (RVE), and the mechanical properties of three types of bondlines (i.e., the interlamination, interface of CF/BPR and the epoxy adhesive layer) were determined by both experiment and predictive methods. A finite element model taking into account the intralaminar damage of CF/BPR and the cohesive behavior of three bondlines was established. The simulated results showed good consistency with the experimental data for failure prediction, and the mechanical performance and damage propagation of SLJs at different temperatures were discussed. This research provides reference for the design and manufacture of high‐temperature bonded structures.Highlights RVE and degradation factor methods evaluate the elasticity of composite material. Four types of damage behaviors are considered in the established FE model. The SLJs exhibit single or multiple failure modes at different temperatures. The mechanical properties of SLJs severely degraded with increasing temperature.

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“…Bulk ZrO 2 has a wide bandgap energy, typically ranging from 5.0 to 7.0 eV. Because of the ultrahigh stability and very low toxicity, ZrO 2 has exhibited an intensive range of practical technologies for heat-resistant ceramic superalloys (Wang et al 2021 ), dental restorations (Chen et al 2021 ), fuel cells (Rambabu et al 2020 ), and heterogeneous catalysis (Jiang et al 2020 ). Such promising utilizations make ZrO 2 an ideal nanomaterial, promoting the green strategy for synthesizing ZrO 2 nanoparticles.…”

Section: Introductionmentioning

confidence: 99%

Green synthesis of ZrO2 nanoparticles and nanocomposites for biomedical and environmental applications: a review

et al. 2022

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Pollution and diseases such as the coronavirus pandemic (COVID-19) are major issues that may be solved partly by nanotechnology. Here we review the synthesis of ZrO 2 nanoparticles and their nanocomposites using compounds from bacteria, fungi, microalgae, and plants. For instance, bacteria, microalgae, and fungi secret bioactive metabolites such as fucoidans, digestive enzymes, and proteins, while plant tissues are rich in reducing sugars, polyphenols, flavonoids, saponins, and amino acids. These compounds allow reducing, capping, chelating, and stabilizing during the transformation of Zr 4+ into ZrO 2 nanoparticles. Green ZrO 2 nanoparticles display unique properties such as a nanoscale size of 5–50 nm, diverse morphologies, e.g. nanospheres, nanorods and nanochains, and wide bandgap energy of 3.7–5.5 eV. Their high stability and biocompatibility are suitable biomedical and environmental applications, such as pathogen and cancer inactivation, and pollutant removal. Emerging applications of green ZrO 2 -based nanocomposites include water treatment, catalytic reduction, nanoelectronic devices, and anti-biofilms.

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Advanced high-temperature (RT-1100°C) resistant adhesion technique for joining dissimilar ZrO2 ceramic and TC4 superalloys based on an inorganic/organic hybrid adhesive

Cited by 14 publications

References 47 publications

The preparation and performance analysis of zirconium-modified aluminum phosphate-based high-temperature (RT–1500 °C) resistant adhesive for joining alumina in extreme environment

The preparation and performance analysis of zirconium-modified aluminum phosphate-based high-temperature (RT–1500 °C) resistant adhesive for joining alumina in extreme environment

Mechanical performance of adhesively bonded carbon fiber reinforced boron‐modified phenolic resin plastic‐titanium single‐lap joints at high temperature

Green synthesis of ZrO2 nanoparticles and nanocomposites for biomedical and environmental applications: a review

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