Kinetics of the hydrogenation of o-nitrophenol to o-aminophenol over a Pd/carbon (4.82 wt %
Pd) catalyst (particle size 30 μm) in an agitated three-phase slurry reactor has been investigated
in the chemical control regime at different temperatures (293−328 K), with initial concentration
of o-nitrophenol (0.072−0.36 mol dm-3 ) and H2 pressures (442−1476 kPa), using methanol as
a reaction medium. To confirm the absence of gas−liquid, liquid−solid, and intraparticle mass-transfer effects on the reaction, the effects of stirring speed (260−1290 rpm), catalyst loading
(0.05−1.0 g dm-3), and catalyst particle size (30−165 μm) on the initial reaction rate at the
maximum temperature (328 K) and o-nitrophenol concentration (0.36 mol dm-3) have been
thoroughly studied. For a catalyst particle size of ≤45 μm and a stirring speed of ≥850 rpm,
the reaction rate is not influenced by the mass-transfer processes. Effective intraparticle
diffusivity of o-nitrophenol has been determined from the effectiveness factor of the catalyst for
its different particle sizes. The observed large tortuosity factor (τ = 22.9 av) and activation
energy (28.9 kJ mol-1) for the diffusion indicated a strong influence of adsorption and surface
diffusion of o-nitrophenol on the catalyst. From the power law analysis of the initial rate data,
the reaction order is found to be 0.53 ± 0.03 for o-nitrophenol in its concentration below 0.18,
0.22, 0.23, and 0.25 mol dm-3 at 293, 308, 318, and 328 K, respectively, and from 0.54 (at 293
K) to 1.0 (at 328 K) for hydrogen. However, the reaction is found to be zero-order for the higher
o-nitrophenol concentration (>0.25 mol dm-3). The reaction kinetic data (including the initial
rate data) could be fitted well to a Hougen−Watson-type model on the basis of the mechanism
involving single-site surface reaction control with all the reaction species molecularly adsorbed.
The activation energy for the initial reaction obtained from the power law analysis (70.2 kJ
mol-1) is found to agree with that (68.0 kJ mol-1) obtained from the Hougen−Watson model.