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Modern engine operation is guided by the aim to broaden the operating range and to increase the stage loading allowing the stage count to be reduced. This is possible by active stability control measures to extend the available stable operating range. Different strategies of an active control system, such as air injection and air recirculation have been applied. While in the past results have been published mainly regarding the stability enhancement of compressor rigs or single-spool engines, this experimental study focuses on both the stability as well as the operating range extension of a twin-spool turbofan engine as an example of a real engine application on an aircraft. The objective of this investigation is the analysis of the engine behavior with active stabilization compared to unsupported operation. For this purpose, high-frequency pressure signals are used and analyzed to investigate the effects of air injection with respect to the instability onset progress and the development of any instabilities, such as rotating stall and surge in the low-pressure compression (LPC) system. These Kulite signals are fed to a control system. Its amplified output signals control fast acting direct-drive valves circumferentially distributed ahead of the LPC. For the application of air injection described in the paper, the air is delivered by an external source. The control system responsible for air injection is a real-time system which directly reacts on marked instabilities and their precursors. It allows the LPC System to recover from fully developed rotating stall by asymmetric air injection based on the pressure signals. Additionally, a delayed appearance of instabilities can be provoked by the system. Air injection guided by this control system resulted in a reduction of the required amount of air compared to constant air injection. Also, disturbances travelling at rotor speed can be detected, damped, and eliminated by this control system with a modulation of the injected air in such a way that the injection maximum travels around the ten injection positions.
Modern engine operation is guided by the aim to broaden the operating range and to increase the stage loading allowing the stage count to be reduced. This is possible by active stability control measures to extend the available stable operating range. Different strategies of an active control system, such as air injection and air recirculation have been applied. While in the past results have been published mainly regarding the stability enhancement of compressor rigs or single-spool engines, this experimental study focuses on both the stability as well as the operating range extension of a twin-spool turbofan engine as an example of a real engine application on an aircraft. The objective of this investigation is the analysis of the engine behavior with active stabilization compared to unsupported operation. For this purpose, high-frequency pressure signals are used and analyzed to investigate the effects of air injection with respect to the instability onset progress and the development of any instabilities, such as rotating stall and surge in the low-pressure compression (LPC) system. These Kulite signals are fed to a control system. Its amplified output signals control fast acting direct-drive valves circumferentially distributed ahead of the LPC. For the application of air injection described in the paper, the air is delivered by an external source. The control system responsible for air injection is a real-time system which directly reacts on marked instabilities and their precursors. It allows the LPC System to recover from fully developed rotating stall by asymmetric air injection based on the pressure signals. Additionally, a delayed appearance of instabilities can be provoked by the system. Air injection guided by this control system resulted in a reduction of the required amount of air compared to constant air injection. Also, disturbances travelling at rotor speed can be detected, damped, and eliminated by this control system with a modulation of the injected air in such a way that the injection maximum travels around the ten injection positions.
This investigation aims to understand the mechanisms of affecting the axial flow compressor performance and internal flow field with the application of self-recirculation casing treatment. Besides, the potentiality of further enhancing the compressor performance and stability by optimizing the geometric structure of self-recirculation casing treatment is discussed in detail. The results show that self-recirculation casing treatment generates about 7.06, 7.89% stall margin improvements in the experiment and full-annulus unsteady calculation, respectively. Moreover, the compressor total pressure and isentropic efficiency are improved among most of operating points, and the experimental and calculated compressor peak efficiencies are increased by 0.7% and 0.6%, respectively. The comparisons between baseline shroud and self-recirculation casing treatment show that the flow conditions of the compressor rotor inlet upstream are improved well with self-recirculation casing treatment, and the degree of the pressure enhancement in the blade top passage for self-recirculation casing treatment is higher than that for baseline. Further, self-recirculation casing treatment can restrain the leading edge-spilled flows made by the blade tip clearance leakage flows and weaken the blade tip passage blockage. Hence, the flow loss near the rotor top passage is reduced after the application of self-recirculation casing treatment. The rotor performance and stability for self-recirculation casing treatment are greater than those for baseline. The flow-field analyses also indicate that the adverse effects caused by the clearance leakage flows of the blades tip rear are greater than those made by the clearance leakage flows of the blades leading edge. When one injecting part of self-recirculation casing treatment is aligned with the inlet of one blade tip passage, the flow-field quality in the passage is not the best among all the passages between two adjacent injecting parts of self-recirculation casing treatment. Further, the flow-field analyses also indicate that the effect of the relative position between the blade and self-recirculation casing treatment on the flows in the self-recirculation casing treatment may be ignored during the optimization of the recirculating loop configuration.
In the present work steady air injection upstream of the leading edge was used in a centrifugal compressor, Whose preliminary design of compressor injection systems can be modeled by a geometrical relationship between user-specified yaw angle and resulting blade incidence angle based on simple velocity triangles, the error between the best yaw angle obtained from this relationship and that obtained from numerical simulation is less than 3%. To reveal the mechanism, steady numerical simulations were performed on high pressure ratio centrifugal compressor rotor operated with a rotor tip speed of 586 m/s. Parametric studies of the injection yaw angle was performed to determine the configuration that provide the best steady results for the compression systems studied in this work. The injectors were placed at short distance (ten percent of the inlet tip radius upstream of the compressor face) the objective of this was to achieve maximum control over the leading edge flow by varying individual injection parameters. The injection angle, α, was fifteen while the yaw angle, β, was parametrically varied. The results show that at design speed (n= 50 000 r/min) with injection flow rate equal to 3% of the main flow rate and 25 degree air injection yaw angle can lower the mass flow rate at stall for approximately 7.5%.
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