Variable speed drives are the most promising technique to reduce electric
motors energy consumption. This paper discusses energy savings achieved by
installing variable speed drives to control rotating equipment motors such
as pumps, compressors, blowers, and fans in oil processing facilities. In
addition to energy savings, variable speed drives will improve overall
equipment efficiency, increase reliability, and reduce greenhouse gases
(GHG) emissions. An Energy audit was performed on a case study to
investigate energy consumption for all electric motors. Technical and
operational constraints for installing and operating variable speed drives
have been discussed. Installation requires adjustments in operation
schedules and parameters to allow reducing energy consumption. The case
study has illustrated how to calculate energy savings for Pipelines, air
coolers, air blowers for furnaces, pumps with variable flow rates and
reciprocating compressing systems. Variable speed drives were technically
and economically accepted in air blowers, fans, and pumps. Energy
consumption and greenhouse gases have been reduced by 67%, Payback period
for the whole project was less than 1 year. Meanwhile, it was not valid for
reciprocating compressors as the Payback period was 6.2 years.