-In this work, direct potential measurements during cold rolling of zinc and X20Cr13 stainless steel were carried out in the rolling slit to follow the tribologic and galvanic mechanisms of hydrogen formation and absorption on the surface of the working rolls made of DHQ1 grade steel. An Ag/AgCl in 3.5 M KCl reference microelectrode was used to record the open circuit potential of the electrochemical system roller-product immersed into commercially relevant electrolyte (rolling emulsion) with a pH value of 4.5 and an electric conductivity 46 mS cm −1 . The potential shift into either negative or positive direction of the rolls-product system gives information on the processes taking place at the surface in the course of the friction. A detailed discussion of the in-situ potentiometry experiments reveals a stationary situation established between the destruction and repassivation of the surface structures during continuous cold rolling accompanied with intensive hydrogen evolution. Galvanic coupling of the working rolls with the product significantly intensifies the hydrogen embrittlement related problems of the rolls. Atomic hydrogen is adsorbed on the surface and exhibits a pressure supported absorption into the rolls during their whole lifetime. C old rolling is an essential technological step used in the steel industry to manufacture sheets, strips and foils with extremely smooth surfaces and accurately controlled dimensions. Continuous rotation at high velocities and loads makes a mechanical failure of a forged roll very dangerous for employees and equipment of the plant. Among the possible damage reasons are irregularities of the roll, such as residual stresses due to inclusions or segregations, which may lead to local heating or local mechanical overloads during the rolling process. Recently a number of mechanical failures of the rolls during rolling attributed to hydrogen embrittlement (HE) were reported by the steel industry. It is well known from industrial applications such as fuel pipelines, parts of the machines in aggressive environment, hydrogen storages, Deceased on 23/12/2013. power-plant boiler pipes etc. that steels suffer from HE. In fact, as it was pointed out by Bernstein [1], hydrogen embrittlement is a severe environmental type of failure that affects not only steels but almost all metals and alloys. Experiments of Nagumo [2] showed that high strength steels in particular are highly susceptible to hydrogen embrittlement. Under certain conditions hydrogen exists in statu nascendi on the metal surface when it was just formed from water or other hydrogen containing compounds. Before this atomic hydrogen combines to molecular hydrogen, which can be released into the adjacent atmosphere, it may be absorbed by the metal. Hydrogen is inimitable among all atoms, since its ionised form, the proton has no further electron and thus the diameter decreases dramatically to that of a nucleus (in case of deuterium) or that of an elementary particle. It can diffuse in Article published by EDP Scie...