A two‐scale simulation method accounting for thermal effects during turning

Abstract

During chip formation in turning processes, mechanical work is dissipated into thermal energy by plastic deformations and frictional processes. In case of dry cutting, the generated heat is in part removed with the chips while the rest flows into the tool and the workpiece. Within the latter, the temperature increases due to this heat flow, which in turn causes thermal expansions that increase the cutting depth and thus induce deviations from the nominal workpiece geometry. These effects are treated separately by a local model for the chip formation and a global model for the whole workpiece in order to determine the temperature distribution inside the workpiece and the dependent thermal expansion.