A survey of modeling and control in ball screw feed-drive system

Huang, Tao; Kang, Yueting; Du, Shuangjiang; Zhang, Qian; Zhang, Luo; Tang, Qian; Yang, Kun

doi:10.1007/s00170-022-09506-4

Cited by 32 publications

(8 citation statements)

References 191 publications

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“…Single-drive feed system [8,9,19,23] A single-drive feed system is a positioning system for motorized carriages traveling in the same direction.…”

Section: Description Advantages Disadvantagesmentioning

confidence: 99%

“…It decreases cutting tool life, lowers workpiece surface quality, and compromises the machine's dynamic precision. In this regard, CNCMT vibration control is a critical point under consideration in machining [7][8][9][10][11][12].…”

Section: Introductionmentioning

confidence: 99%

“…Haojin Yang et al [25] studied the vibration of single-drive feed systems by elaborating on their controlling and modeling methods. Tao Huang et al [9] proposed a comprehensive review of vibration management and modeling in the feed-drive system.…”

Section: Introductionmentioning

confidence: 99%

See 2 more Smart Citations

Analysis of Dual-Driven Feed System Vibration Characteristics Based on Computer Numerical Control Machine Tools: A Systematic Review

Chantal,

Lu,

Liu

et al. 2023

Symmetry

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Vibration in state-of-the-art machining impacts accuracy by diminishing the machine’s dynamic precision and the workpiece surface quality. The dependability of the cutters and productivity becomes a severe problem for optimizing the computer numerical control machine tools’ (CNCMT) efficiency. Therefore, investigating the twin ball screw drive system vibration properties as well as its corresponding control measures is vital. This paper thoroughly reviews the recent works on methods of analyzing and controlling vibration for dual-driven feed systems (DDFS). The research on vibration control technologies, parameter identification, and system modeling are identified and summarized; the merits and drawbacks of various methods are discussed for comparative purposes. Furthermore, the asymmetrical relation between DDFS and single-driven feed systems are thoroughly discussed based on their dynamic properties. Finally, based on existing studies, related research prospects are described systematically, and these research directions are sure to markedly contribute to developing methods for dampening vibrations on DDFS of CNCMT.

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“…Single-drive feed system [8,9,19,23] A single-drive feed system is a positioning system for motorized carriages traveling in the same direction.…”

Section: Description Advantages Disadvantagesmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

See 1 more Smart Citation

Analysis of Dual-Driven Feed System Vibration Characteristics Based on Computer Numerical Control Machine Tools: A Systematic Review

Chantal,

Lu,

Liu

et al. 2023

Symmetry

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“…Ball screw feed-drive systems (BSFDS) are renowned for their precision in micron-scale positioning and motion trajectory control. Recent literature has explored identification, linear parameter varying models, thermal error modeling, and various control approaches, including nonlinear and robust control methods [36]. The nonlinear characteristics of rolling kinematic joints, which significantly influence prediction accuracy and efficiency, have been the subject of extensive theoretical modeling.…”

Section: Introductionmentioning

confidence: 99%

Performance and Challenges of Planetary Roller Screw Mechanism in Complex Conditions: A Comprehensive Review of Recent Progress

Miao,

Tang,

et al. 2024

Preprint

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The Planetary Roller Screw Mechanisms (PRSMs), alongside Ball Screw Mechanisms (BSMs) and Electromechanical Actuators (EMAs), occupies a pivotal role in advancing the precision and efficiency of various industrial applications, including aerospace, automotive, and high-precision machining tools. Despite their critical advantages such as high load capacity, superior precision, and extended lifespan, the deployment of PRSMs in complex operational conditions reveals a landscape rife with challenges and opportunities for further research. This comprehensive review endeavors to dissect the multifaceted aspects of PRSMs, focusing on their mechanics and dynamics, tribology and thermal behavior, and the paramount importance of reliability and condition monitoring. By synthesizing current research findings, this paper highlights the significant advancements in understanding the static and dynamic characteristics of PRSMs, the intricate interplay between lubrication conditions and wear mechanisms, and the critical role of thermal effects on operational performance. Moreover, it delves into the dynamic models that address the impact of manufacturing imperfections, such as waviness and defects, on the reliability of these mechanisms. Despite the strides made, the review identifies critical gaps in the existing literature, particularly under conditions of extreme temperatures, large deformations, and multifaceted loads, advocating for a holistic approach to research. By proposing integrated thermo-mechanical models and emphasizing the need for empirical validations, this paper outlines a roadmap for future studies aimed at facilitating the development of more robust and reliable PRSMs, capable of meeting the demands of complex operational scenarios and advancing the field of high-precision applications in aerospace, robotics, and beyond.

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“…Various methods, such as lumped parameters, finite elements, and hybrid approaches, have been employed by different researchers to analyze the dynamic behaviors of the TBSDM [10][11][12][13]. Liu Qi et al [14] adopted the lumped-parameter technique to create a thorough dynamic model of the TBSDM by considering the contact stiffness of kinematic joints.…”

Section: Introductionmentioning

confidence: 99%

The Structure-Dependent Dynamic Performance of a Twin-Ball-Screw Drive Mechanism via a Receptance Coupling Approach

Chantal,

Lu,

Liu

et al. 2024

Actuators

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The drive at the center of gravity (DCG) concept-based twin-ball-screw drive mechanism (TBSDM) is vital in automated factories for its robustness and reliability. However, changes in the worktable mass or position result in changes in the center of gravity (CG), significantly affecting the system’s dynamic properties. In this regard, this paper introduces a novel analytical model using improved receptance coupling to analyze vibrations in four modes. A mathematical framework for the twin TBSDM is generated, and the effect of changing the worktable position–mass on each mode is examined. The applicability of the proposed method is verified based on dynamic experiments that were carried out on a TBSDM of a CNC grinding wheel machine tool. After thoroughly analyzing the experimental and theoretical results, it is revealed that changing the worktable position primarily influences the rotational and axial vibrations of the twin ball screw (TBS). Furthermore, changes in the worktable mass significantly affect the coupling vibration among the TBSs and rotors or bearings. Moreover, in terms of performance, the variances between the theoretical and experimental natural frequencies are consistently below 5%. Thus, the proposed method is promising for the improvement of the modeling and analysis of the TBSDM.

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A survey of modeling and control in ball screw feed-drive system

Cited by 32 publications

References 191 publications

Analysis of Dual-Driven Feed System Vibration Characteristics Based on Computer Numerical Control Machine Tools: A Systematic Review

Analysis of Dual-Driven Feed System Vibration Characteristics Based on Computer Numerical Control Machine Tools: A Systematic Review

Performance and Challenges of Planetary Roller Screw Mechanism in Complex Conditions: A Comprehensive Review of Recent Progress

The Structure-Dependent Dynamic Performance of a Twin-Ball-Screw Drive Mechanism via a Receptance Coupling Approach

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