A Surface Roughness and Power Consumption Analysis When Slot Milling Austenitic Stainless Steel in a Dry Cutting Environment

Muñoz‐Escalona, Patricia; Shokrani, Alborz; Dhokia, Vimal; Imani-Asrai, R.; Newman, Stephen T.

doi:10.1007/978-3-319-00557-7_53

Cited by 3 publications

(3 citation statements)

References 9 publications

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“…Minimizing cutting power in slot milling is an exciting goal in addition to guaranteeing surface quality. Analysis of surface quality and energy utilization in dry cutting milling of austenitic stainless steel has been the topic of certain investigations (15). In order to determine cutting power and force at the tool tip in slot milling processes analytically, Liu et al devised a model (16).…”

Section: Introductionmentioning

confidence: 99%

An Investigation to Reduce the Cutting Force in CNC Slot Milling Operation by Forecasting Optimum Process Parameters and Develop Precise Mathematical Model for It

Patel,

Parekh,

Vagh

2024

IJE

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Section: Introductionmentioning

confidence: 99%

An Investigation to Reduce the Cutting Force in CNC Slot Milling Operation by Forecasting Optimum Process Parameters and Develop Precise Mathematical Model for It

Patel,

Parekh,

Vagh

2024

IJE

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“…A very interesting factor in addition to ensuring the surface quality of processed slot milling is to minimise the cutting power. Among such works, one can single out studies [30] of surface quality and analysis of energy consumption of austenitic stainless steel, crushed in a dry cutting milled. Liu et al's [31] model was used to determine the cutting force and power at the tool tip.…”

Section: Introductionmentioning

confidence: 99%

Sustainability Assessment, Investigations, and Modelling of Slot Milling Characteristics in Eco-Benign Machining of Hardened Steel

Markopoulos

Karkalos

Mia

et al. 2020

Metals

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The hardened tool steel AISI O1 has increased strength, hardness, and wear resistance, which affects the complexity of the machining process. AISI O1 has also been classified as difficult to cut material hence optimum cutting parameters are required for the sustainable machining of the alloy. In this work, the effect of feed peer tooth (fz), cutting speed (vc), cutting of depth (ap) on surface roughness (Ra, Rt), cutting force (Fx, Fy), cutting power (Pc), machining cost (Ci), and carbon dioxide (Ene) were investigated during the slot milling process of AISI O1 hardened steel. A regression analysis was carried out on the obtained experimental results and the induction of nonlinear mathematical equations of surface roughness, cutting force, cutting power, and machining cost with a high coefficient of determination (R2 = 90.62–98.74%) were deduced. A sustainability assessment model is obtained for optimal and stable levels of design variables when slot milling AISI O1 tool steel. Stable indicators to ensure personal health and safety of operation, P1 values were set to “1” at a cutting speed of 20 m/min or 43.3 m/min and “2” at a cutting speed of 66.7 m/min or 90 m/min. It is revealed that for eco-benign machining of AISI O1, the optimum parameters of 0.01 mm/tooth, 20 m/min, and 0.1 mm should be adopted for feed rate, cutting speed, and depth of cut respectively.

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“…Altın investigated the effects of cutting speed parameters on surface roughness and cutting forces, and a direct proportional relationship was found between cutting speed and surface roughness [7]. Muñoz-Escalona et al investigated surface roughness and power consumption, and found that cutting speed is more effective on surface roughness than feed rate [8]. Nalbant et al examined the effects of cutting tool geometry, coating material, and cutting speed on the machinability of Inconel 718 super alloy, and found that cutting speed and surface roughness are directly proportional [9].…”

Section: Introductionmentioning

confidence: 99%

The authors have requested that this preprint be removed from Research Square.

Şahi̇n¹,

Kaluç²

2020

Preprint

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In this study, effects of feed rate and cutting speed on surface roughness and cutting tool wear were investigated in drilling of AISI 4140 tempered steel workpieces with internally cooled, Ø14 mm diameter solid carbide drills on a CNC lathe. Although there are various literature on this subject, since there is no information on the experimental parameters that the study has been done, the contribution and originality of the study to the literature is to be qualitative.The experimental study was conducted using cooling water and with cutting speeds of 50, 60, 70, and 80 m/min and feed rate parameters of 0.10, 0.15, 0.20, and 0.25 mm/rev. At the end of the experiment, wear of the used drills was monitored with a material microscope and wear values were determined. Surface roughness of the holes was measured with Mitutoyo branded surface roughness measurement instrument. The longest drill life was obtained at 50 m/min cutting speed and 0.10 mm/rev feed rate. Surface roughness of the samples with drilled holes was measured, and these values were found to vary in the range of 0.270–2.480 µm. At 0.10 mm/rev feed rate and 50 m/min cutting speed, the lowest cutting tool wear was measured as 1222393.74 µm2, while the highest wear was measured as 4532811.14 µm2. For the best surface quality and lowest cutting tool wear, 50 m/min cutting speed and 0.10 mm/rev feed rate were determined to be the optimum parameters.

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A Surface Roughness and Power Consumption Analysis When Slot Milling Austenitic Stainless Steel in a Dry Cutting Environment

Cited by 3 publications

References 9 publications

An Investigation to Reduce the Cutting Force in CNC Slot Milling Operation by Forecasting Optimum Process Parameters and Develop Precise Mathematical Model for It

An Investigation to Reduce the Cutting Force in CNC Slot Milling Operation by Forecasting Optimum Process Parameters and Develop Precise Mathematical Model for It

Sustainability Assessment, Investigations, and Modelling of Slot Milling Characteristics in Eco-Benign Machining of Hardened Steel

The authors have requested that this preprint be removed from Research Square.

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