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The application of a thermal source in non-contact forming of sheet metal has long been used. However, the replacement of this thermal source with a laser beam promises much greater controllability of the process. This yields a process with strong potential for application in aerospace, shipbuilding, automobile, and manufacturing industries, as well as the rapid manufacturing of prototypes and adjustment of misaligned components. Forming is made possible through laser-induced non-uniform thermal stresses. In this letter, we use the geometrical transition from rectangular to circle-shaped specimen and ring-shaped specimen to observe the effect of geometry on deformation in laser forming. We conduct a series of experiments on a wide range of specimen geometries. The reasons for this behavior are also analyzed. Experimental results are compared with simulated values using the software ABAQUS. The utilization of line energy is found to be higher in the case of laser forming along linear irradiation than along curved ones. We also analyze the effect of strain hindrance. The findings of the study may be useful for the inverse problem, which involves acquiring the process parameters for a known target shape of a wide range of complex shape geometries. OCIS codes: 140.0140, 160.0160.
The application of a thermal source in non-contact forming of sheet metal has long been used. However, the replacement of this thermal source with a laser beam promises much greater controllability of the process. This yields a process with strong potential for application in aerospace, shipbuilding, automobile, and manufacturing industries, as well as the rapid manufacturing of prototypes and adjustment of misaligned components. Forming is made possible through laser-induced non-uniform thermal stresses. In this letter, we use the geometrical transition from rectangular to circle-shaped specimen and ring-shaped specimen to observe the effect of geometry on deformation in laser forming. We conduct a series of experiments on a wide range of specimen geometries. The reasons for this behavior are also analyzed. Experimental results are compared with simulated values using the software ABAQUS. The utilization of line energy is found to be higher in the case of laser forming along linear irradiation than along curved ones. We also analyze the effect of strain hindrance. The findings of the study may be useful for the inverse problem, which involves acquiring the process parameters for a known target shape of a wide range of complex shape geometries. OCIS codes: 140.0140, 160.0160.
This paper presents investigation of laser bending of AISI 304 plate having a rectangular cut out at its middle via process modeling by finite element method and statistical techniques. The objective is to study the effects of process and geometric parameters on thermal and deformation fields. Correlations are developed, with satisfactory accuracy, to predict maximum temperature and bending angle in the form of second order equations using response surface methodology. Artificial Neural Network models are also developed to predict maximum temperature and bending angle. Results indicate that maximum temperature and bending angle increases with laser power and decreases with increase in scanning speed. Moreover, bending angle decreases with increase in cut out dimension along laser scanning path due to the reduced interaction time between the work piece and the laser beam. Predictions from regression models and neural network models are compared with simulation results and performance of both approaches are found to be satisfactory.
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