A Study on Fatigue Crack Reinforcement of Bridge Deck and U-Rib Weld after Considering Residual Stress

Abstract

In order to study the fatigue performance of the initial crack between the CFRP reinforced deck and the U-rib weld after considering the residual stress, the welding residual stress of the deck and the U-rib weld was analyzed by the welding subprogram of ABAQUS, and then the segment model of the deck and the U-rib of the steel bridge deck was established by using the interaction technology of FRANC 3D-ABAQUS, and the stress intensity factor of the crack between the deck and the U-rib weld under the vehicle-only, vehicle-residual stress combined loads, and CFRP-strengthened combined loads were analyzed. The growth analysis of cracks before and after reinforcement was carried out. The results show that the amplitude of the stress intensity factor of the crack tip is less than the threshold when only the vehicle is applied, and the crack will not spread. After considering the residual stress, the maximum KI value of the crack at the welding toe is increased by 6.9 times compared with the maximum value of the vehicle only, and the maximum KI value at the welding root is increased by 10.7 times; the reinforcement method of CFRP pasted on the lower surface has a reinforcement effect on the fatigue crack at the welding toe, but the fatigue crack at the welding root has no reinforcement effect; the reinforcement effect of the welded toe crack increases with the increase of the number of CFRP layers, length, and width. When the weld toe crack after reinforcement extends to half the thickness of the deck, the number of car-residual stress combined load cycles increases by 43% compared to when it is not reinforced.