A Study on Cutting Force in the Milling Process of Glass

Matsumura, Takashi; Hiramatsu, Takaharu; Shirakashi, Takahiro; Muramatsu, Tetsuya

doi:10.1016/s1526-6125(05)70087-6

Cited by 52 publications

(36 citation statements)

References 5 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…Matsumura et al [20] machined glass in ductile mode and reported that fracture free surfaces can be machined on glass by milling process if the feed per edge is maintained sufficiently small. He further demonstrated that in milling process of brittle material, the mode of machining can easily be identified by the study of cutting force signal measured by dynamometer.…”

Section: Introductionmentioning

confidence: 99%

Analytical model to determine the critical feed per edge for ductile–brittle transition in milling process of brittle materials

Arif

Rahman

San

2011

International Journal of Machine Tools and Manufacture

View full text Add to dashboard Cite

Section: Introductionmentioning

confidence: 99%

Analytical model to determine the critical feed per edge for ductile–brittle transition in milling process of brittle materials

Arif

Rahman

San

2011

International Journal of Machine Tools and Manufacture

View full text Add to dashboard Cite

“…Although some manufacturing processes such as chemical etching have been introduced to fabricate micro patterns on glass, the process takes a long time and is hazardous. 1 On the other hand, direct cutting using a milling machine is also attractive. Matsumura et al realized ductile mode cutting with a cutting tool made of polycrystalline diamond.…”

Section: Introductionmentioning

confidence: 99%

“…Matsumura et al realized ductile mode cutting with a cutting tool made of polycrystalline diamond. 1 In addition, Rusnaldy et al presented experimental results on the microcutting of silicon with the aid of a diamond-coated micro endmill tool. 2 However, the most promising method to cut ceramic or glass is the use of an electroplated diamond tool such as a grinding cup wheel or burr.…”

Section: Introductionmentioning

confidence: 99%

Mill-grinding with electroplated diamond abrasives for ceramic cutting

Yoon²

2012

Int. J. Precis. Eng. Manuf.

View full text Add to dashboard Cite

“…Hence, it would be a better idea to produce these glass micro-features by mechanical processes [2]. Literature review shows that many researchers have studied glass machining process which involves single-point diamond turning tool [3,4], conventional grinding wheel [5][6][7][8][9][10][11][12], and milling cutter [13][14][15]. However, the hardness and brittleness of glass makes these mechanically micro-machining processes problematic due to damage resulting to brittle fracture, cutting forceinduced tool deflection or breakage, and tool wear [16].…”

Section: Introductionmentioning

confidence: 99%

Fabrication of different geometry cutting tools and their effect on the vertical micro-grinding of BK7 glass

Perveen

San

Rahman

2011

Int J Adv Manuf Technol

View full text Add to dashboard Cite

With the demand for microstructures of not only with diversified shape but also of reduced dimension on glass, fabrication of polycrystalline diamond (PCD) tool/ microelectrodes with different shape has become important. However, to date, fabrication of different shapes in single setup is not possible and also needs special indexing attachment. To solve this problem, in this study, a specially designed block containing three v-slots of 60°, 90°, and 120°has been designed and fabricated using wire cut. Thereafter with the help of block electro-discharge machining method and using this specially designed block, different shapes of microelectrodes with symmetrical and non-symmetrical section has been fabricated. This study also investigates the feasibility of using these different geometry PCD tool for micro-grinding of BK7 glass. In this context, a relative study on the micro-grinding performance of four different geometry tools (circular, D-shaped, triangular, and square) has been carried out. It has been observed that among the different shaped tools, D-shaped tool experienced lowest cutting force along x-and y-axes where as triangular tool faced lowest force along z-axis, and highest cutting forces were found to be experienced by square tool. Average and maximum roughness of machined surface was found to be improved from circular to others tool except triangular one. But, it was also observed that side surface started to deteriorate from circular to other tool due to edge wear. In case of tool wear, square and triangular tool experienced more wear than circular and D-shaped tool due to their frequent edge blunting or rounding effect. Finally, among four different geometry tools, D-shaped tool was considered to provide better performance in terms of the achieved surface finish, tool wear, and cutting force analysis.

show abstract

A Study on Cutting Force in the Milling Process of Glass

Cited by 52 publications

References 5 publications

Analytical model to determine the critical feed per edge for ductile–brittle transition in milling process of brittle materials

Analytical model to determine the critical feed per edge for ductile–brittle transition in milling process of brittle materials

Mill-grinding with electroplated diamond abrasives for ceramic cutting

Fabrication of different geometry cutting tools and their effect on the vertical micro-grinding of BK7 glass

Contact Info

Product

Resources

About