Key mechanical requirements for advanced Hard Disk Drive (HDD) recording heads are a minimal flying height and a perfect track following. By applying Micro Electro-mechanical Micro Systems (MEMS) technology, a Slider with an Integrated Microactuator (SLIM) enabling both in a cost competitive way was created. This paper describes the fabrication process for the system's electromagnetic microatuator and emphasizes the technology enhancements achieved after a process redesign.
INTRODUCTIONA precondition to achieve an optimal recording density is a hard disk recording head which provides both a flying height adjustment and a second stage actuation capability for fine tracking [1][2][3]. To fulfill these requirements in a cost competitive way, a slider with an integrated microactuator (SLIM) was proposed [4]. A variable reluctance (VR) electromagnetic microactuator integrated into a pico formfactor slider (1,240 µm x 990 µm x 300 µm) activates a mounting platform which has a chiplet attached to it. The chiplet carries the read/write element. The microactuator is capable of moving the read/write element up and down (for head-to-disk spacing adjustment) as well as on an arc in lateral direction (allowing second stage actuation) [5]. Figure 1 shows a schematic representation of the SLIM design compared to a commercial slider.