Membrane processes are employed in a wide variety of
industrial
applications such as separation of complex mixtures, hydrogen isolation,
CO2 removal, wastewater treatment, etc. Their use allows
energy savings on the production cost compared to other traditional
separation technologies. Nevertheless, the preparation of membranes
not always fulfills sustainability obligations, especially when considering
the commonly employed solvents, i.e., N-methyl-2-pyrrolidone
and N,N-dimethylformamide, to mention
just a few. Dialkyl carbonates (DACs) are well-known green solvents
and reagents that have been extensively investigated as safe alternatives
to chlorine-based compounds and media such as alkyl halides, phosgene,
and chlorinated solvents. Following our recent study on a scale-up
procedure to non-commercially available or expensive DACs, herein
we report for the first time the application of organic carbonates
as green media for membrane preparation. Theoretical thermodynamic
studies were first carried out to predict the solubilities in DACs
of different polymers commonly employed for membranes preparation.
As a result, the use of selected organic carbonates as media for polyvinylidene
difluoride membrane preparation was investigated by nonsolvent-induced
phase separation (NIPS) and a combination of vapor-induced phase separation
(VIPS)-NIPS techniques. Membranes obtained with custom-made DACs displayed
greater structural resistances and smaller pore sizes compared to
the ones achieved using commercially available cyclic organic carbonates.
Data collected showed that it was possible to achieve a wide variety
of dense and porous membranes by using a single family of compounds,
highlighting once again the great versatility of DACs as green solvents.