Many organs are composed of branched networks of epithelial tubes that transport vital fluids or gases. The proper size and shape of tubes are crucial for their transport function, but the molecular processes that govern tube size and shape are not well understood. Here we show that three genes required for tracheal tube morphogenesis in Drosophila melanogaster encode proteins involved in the synthesis and accumulation of chitin, a polymer of N-acetyl--D-glucosamine that serves as a scaffold in the rigid extracellular matrix of insect cuticle. In all three mutants, developing tracheal tubes bud and extend normally, but the epithelial walls of the tubes do not expand uniformly, and the resultant tubes are grossly misshapen, with constricted and distended regions all along their lengths. The genes are expressed in tracheal cells during the expansion process, and chitin accumulates in the lumen of tubes, forming an expanding cylinder that we propose coordinates the behavior of the surrounding tracheal cells and stabilizes the expanding epithelium. These findings show that chitin regulates epithelial tube morphogenesis, in addition to its classical role protecting mature epithelia.branching morphogenesis ͉ tracheal system ͉ Drosophila ͉ tube shape ͉ mandril M any organs, including the lungs, kidney, liver, and vascular system, are composed of branched networks of epithelial (or endothelial) tubes that transport vital fluids or gases, and the proper size and shape of the tubes are crucial for their transport function. Although there has been progress recently in elucidating the molecular basis of some of the early steps in the development of branched tubular networks, including branch budding and tube formation (1-4), very little is understood about the molecular processes that govern tube size and shape. The Drosophila tracheal (respiratory) system, with its simple cellular structure, an epithelial monolayer without surrounding support cells and accessible development and genetics, provides a valuable model system to address fundamental questions of branching morphogenesis, including how tube size and shape are controlled (5).During development of the Drosophila tracheal system, branches bud sequentially from an epithelial sac consisting of Ϸ80 cells in each hemisegment (6). Two primary branches extend toward and fuse with branches from neighboring segments, forming the dorsal trunk that spans the length of the animal, whereas others extend and ramify on internal tissues. Once the network is established, tubes expand postmitotically to reach their characteristic lengths and diameters (7). A genetic screen identified eight genes required for tube expansion (7), four of which have been cloned (8-11). All four encode claudins or other components of septate junctions, the insect equivalent of vertebrate tight junctions (12, 13). Mutations in seven other septate junction genes also affect tube expansion (9-11, 13, 14), demonstrating that these junctions not only seal the tracheal epithelium but also regulate its size a...