A review on direct assembly of through‐the‐thickness reinforced metal–polymer composite hybrid structures

Feistauer, Eduardo E.; Santos, Jorge F. dos; Amancio‐Filho, Sergio T.

doi:10.1002/pen.25022

Cited by 51 publications

(29 citation statements)

References 89 publications

(122 reference statements)

Supporting

Mentioning

Contrasting

Unclassified

Order By: Relevance

“…Lastly, Feistauer et al [26] provided an extensive review on polymer-metal direct-assembly methods. Generally, the benefits of assembled joints compared to bonds produced by adhesion and by mechanical clip were highlighted.…”

Section: Introductionmentioning

confidence: 99%

Deformation Mechanism in Mechanically Coupled Polymer–Metal Hybrid Joints

et al. 2020

View full text Add to dashboard Cite

In this, work, metal inserts were joined with polyamide 6 by using the injection-molding technique. The metal parts, made of steel grade DC 04, were mechanically interlocked with polyamide 6 (PA6) by rivets as a mechanical connection between both components in the form of s polymer filling the holes in the metallic parts. The mechanical-interlocking joints made of steel/PA6 were mechanically tested in a tensile-lap-shear test. The damage behavior of the joined materials in relation to rivet number and position on the metal plate was studied. The observation of rivet deformation was also conducted by infrared IR thermography. The study showed that, for polymer–metal joined samples with fewer than three rivets, the destruction of rivets by shearing meant sample damage. On the other hand, when the polymer–metal joint was made with three or four rivets, the disruption mechanism was mostly related to the polymer part breaking. The maximal values of the joint’s failure force under tensile-shear tests were achieved for samples where three rivets were used. Moreover, strong correlation was found between the surface temperature of the samples and their maximal force during the tensile-lap-shear test.

show abstract

Section: Introductionmentioning

confidence: 99%

Deformation Mechanism in Mechanically Coupled Polymer–Metal Hybrid Joints

et al. 2020

View full text Add to dashboard Cite

show abstract

“…Fig. 13 Geometry shape of a single bead [52] In the literature, there are three kinds of mathematic model to describe the shape of the bead, which is listed in the following table.…”

Section: Bead Modellingmentioning

confidence: 99%

WAAM process for metal block structure parts based on mixed heat input

Cui

Yuan

Commins

et al. 2021

Int J Adv Manuf Technol

View full text Add to dashboard Cite

Higher penalties may apply, and higher damages may be awarded, for offences and infringements involving the conversion of material into digital or electronic form.Unless otherwise indicated, the views expressed in this thesis are those of the author and do not necessarily Unless otherwise indicated, the views expressed in this thesis are those of the author and do not necessarily represent the views of the University of Wollongong. represent the views of the University of Wollongong.

show abstract

“…There are numerous of processes for the fabrication of pin structures. According to Feistauer et al [12], the available technologies can be divided into additive, subtractive, and molding manufacturing processes. Additive processes here include not only AM processes, but also processes that apply material to the surface of the components.…”

Section: Introductionmentioning

confidence: 99%

Experimental Study on Joining by Forming of HCT590X + Z and EN-AW 6014 Sheets Using Cold Extruded Pin Structures

Römisch

Kraus

Merklein

2021

JMMP

View full text Add to dashboard Cite

Due to stricter emission targets in the mobility sector and the resulting trend towards lightweight construction in order to reduce weight and consequently emissions, multi-material systems that allow a material to be placed in the right quantity and in the right place are becoming increasingly important. One major challenge that is holding back the rapid and widespread use of multi-material systems is the lack of adequate joining processes that are suitable for joining dissimilar materials. Joining processes without auxiliary elements have the advantage of a reduced assembly effort and no additional added weight. Conventional joining processes without auxiliary elements, such as welding, clinching, or the use of adhesives, reach their limits due to different mechanical properties and chemical incompatibilities. A process with potential in the field of joining dissimilar materials is joining without an auxiliary element using pin structures. However, current pin manufacturing processes are mostly time-consuming or can only be integrated barely into existing industrial manufacturing processes due to their specific properties. For this reason, the present work investigates the production of single- and multi-pin structures from high-strength dual-phase steel HCT590X + Z (DP600, t0 = 1.5 mm) by cold extrusion directly out of the sheet metal. These structures are subsequently joined with an aluminium sheet (EN AW-6014-T4, t0 = 1.5 mm) by direct pin pressing. For a quantitative evaluation of the joint quality, tensile shear tests are carried out and the influence of different pin heights, pin number, and pin arrangements, as well as different joining strategies on the joint strength is experimentally evaluated. It is proven that a single pin structure with a diameter of 1.5 mm and an average height of 1.86 mm achieves a maximum tensile shear force of 1025 N. The results reveal that the formation of a form-fit during direct pin pressing is essential for the joint strength. By increasing the number of pins, a linear increase in force could be demonstrated, which is independent of the arrangement of the pin structures.

show abstract

A review on direct assembly of through‐the‐thickness reinforced metal–polymer composite hybrid structures

Cited by 51 publications

References 89 publications

Deformation Mechanism in Mechanically Coupled Polymer–Metal Hybrid Joints

Deformation Mechanism in Mechanically Coupled Polymer–Metal Hybrid Joints

WAAM process for metal block structure parts based on mixed heat input

Experimental Study on Joining by Forming of HCT590X + Z and EN-AW 6014 Sheets Using Cold Extruded Pin Structures

Contact Info

Product

Resources

About